Open Access
Electro-thermal modelling of a supercapacitor and experimental validation
(Elsevier, 2014) Berrueta Irigoyen, Alberto; San Martín Biurrun, Idoia; Hernández, Andoni; Ursúa Rubio, Alfredo; Sanchis Gúrpide, Pablo; Ingeniería Eléctrica y Electrónica; Ingeniaritza Elektrikoa eta Elektronikoa; Gobierno de Navarra / Nafarroako Gobernua
This paper reports on the electro-thermal modelling of a Maxwell supercapacitor (SC), model BMOD0083 with a rated capacitance of 83 F and rated voltage of 48 V. One electrical equivalent circuit was used to model the electrical behaviour whilst another served to simulate the thermal behaviour. The models were designed to predict the SC operating voltage and temperature, by taking the electric current and ambient temperature as input variables. A five-stage iterative method, applied to three experiments, served to obtain the parameter values for each model. The models were implemented in MATLABSimulink , where they interacted to reciprocally provide information. These models were then validated through a number of tests, subjecting the SC to different current and frequency profiles. These tests included the validation of a bank of supercapacitors integrated into an electric microgrid, in a real operating environment. Satisfactory results were obtained from the electric and thermal models, with RMSE values of less than 0.65 V in all validations.
Open Access
Modelling of PEM fuel cell performance: steady-state and dynamic experimental validation
(MDPI, 2014) San Martín Biurrun, Idoia; Ursúa Rubio, Alfredo; Sanchis Gúrpide, Pablo; Ingeniería Eléctrica y Electrónica; Ingeniaritza Elektrikoa eta Elektronikoa; Gobierno de Navarra / Nafarroako Gobernua
This paper reports on the modelling of a commercial 1.2 kW proton exchange membrane fuel cell (PEMFC), based on interrelated electrical and thermal models. The electrical model proposed is based on the integration of the thermodynamic and electrochemical phenomena taking place in the FC whilst the thermal model is established from the FC thermal energy balance. The combination of both models makes it possible to predict the FC voltage, based on the current demanded and the ambient temperature. Furthermore, an experimental characterization is conducted and the parameters for the models associated with the FC electrical and thermal performance are obtained. The models are implemented in Matlab Simulink and validated in a number of operating environments, for steady-state and dynamic modes alike. In turn, the FC models are validated in an actual microgrid operating environment, through the series connection of 4 PEMFC. The simulations of the models precisely and accurately reproduce the FC electrical and thermal performance.
Open Access
Health indicator selection for state of health estimation of second-life lithium-ion batteries under extended ageing
(Elsevier, 2022) Braco Sola, Elisa; San Martín Biurrun, Idoia; Sanchis Gúrpide, Pablo; Ursúa Rubio, Alfredo; Stroe, Daniel-Ioan; Ingeniaritza Elektrikoa, Elektronikoaren eta Telekomunikazio Ingeniaritzaren; Institute of Smart Cities - ISC; Ingeniería Eléctrica, Electrónica y de Comunicación; Gobierno de Navarra / Nafarroako Gobernua; Universidad Pública de Navarra / Nafarroako Unibertsitate Publikoa
Nowadays, the economic viability of second-life (SL) Li-ion batteries from electric vehicles is still uncertain. Degradation assessment optimization is key to reduce costs in SL market not only at the repurposing stage, but also during SL lifetime. As an indicator of the ageing condition of the batteries, state of health (SOH) is currently a major research topic, and its estimation has emerged as an alternative to traditional characterization tests. In an initial stage, all SOH estimation methods require the extraction of health indicators (HIs), which influence algorithm complexity and on-board implementation. Nevertheless, a literature gap has been identified in the assessment of HIs for reused Li-ion batteries. This contribution targets this issue by analysing 58 HIs obtained from incremental capacity analysis, partial charging, constant current and constant voltage stage, and internal resistance. Six Nissan Leaf SL modules were aged under extended cycling testing, covering a SOH range from 71.2 % to 24.4 %. Results show that the best HI at the repurposing stage was obtained through incremental capacity analysis, with 0.2 % of RMSE. During all SL use, partial charge is found to be the best method, with less than 2.0 % of RMSE. SOH is also estimated using the best HI and different algorithms. Linear regression is found to overcome more complex options with similar estimation accuracy and significantly lower computation times. Hence, the importance of analysing and selecting a good SL HI is highlighted, given that this made it possible to obtain accurate SOH estimation results with a simple algorithm.
Open Access
Experimental assessment of first- and second-life electric vehicle batteries: performance, capacity dispersion, and aging
(IEEE, 2021) Braco Sola, Elisa; San Martín Biurrun, Idoia; Berrueta Irigoyen, Alberto; Sanchis Gúrpide, Pablo; Ursúa Rubio, Alfredo; Ingeniaritza Elektrikoa, Elektronikoaren eta Telekomunikazio Ingeniaritzaren; Institute of Smart Cities - ISC; Ingeniería Eléctrica, Electrónica y de Comunicación; Universidad Pública de Navarra / Nafarroako Unibertsitate Publikoa; Gobierno de Navarra / Nafarroako Gobernua
Nowadays, the reuse of electric vehicle batteries is considered to be a feasible alternative to recycling, as it allows them to benefit from their remaining energy capacity and to enlarge their lifetime. Stationary applications, such as self-consumption or off-grid systems support, are examples of second-life (SL) uses for retired batteries. However, reused modules that compose these batteries have heterogeneous properties, which limit their performance. This article aims to assess the influence of degradation in modules from electric vehicles, covering three main aspects: performance, capacity dispersion, and extended SL behavior. First, a complete characterization of new and reused modules is carried out, considering three temperatures and three discharge rates. In the second stage, intra- and intermodule capacity dispersions are evaluated with new and reused samples. Finally, the behavior during SL is also analyzed, through an accelerated cycling test so that the evolution of capacity and dispersion are assessed. Experimental results show that the performance of reused modules is especially undermined at low temperatures and high current rates, as well as in advanced stages of aging. The intramodule dispersion is found to be similar in reused and new samples, while the intermodule differences are nearly four times greater in SL.
Open Access
Fast capacity and internal resistance estimation method for second-life batteries from electric vehicles
(Elsevier, 2023) Braco Sola, Elisa; San Martín Biurrun, Idoia; Sanchis Gúrpide, Pablo; Ursúa Rubio, Alfredo; Ingeniería Eléctrica, Electrónica y de Comunicación; Institute of Smart Cities - ISC; Ingeniaritza Elektrikoa, Elektronikoaren eta Telekomunikazio Ingeniaritzaren; Universidad Pública de Navarra / Nafarroako Unibertsitate Publikoa
The success of second-life (SL) Li-ion batteries from electric vehicles is still conditioned by their technical and economic viability. The knowledge of the internal parameters of retired batteries at the repurposing stage is key to ensure their adequate operation and to enlarge SL lifetime. However, traditional characterization methods require long testing times and specific equipment, which result in high costs that may jeopardize the economic viability of SL. In the seek of optimizing the repurposing stage, this contribution proposes a novel fast characterization method that allows to estimate capacity and internal resistance at various state of charge for reused cells, modules and battery packs. Three estimation models are proposed. The first of them is based on measurements of AC resistance, the second on DC resistance and the third combines both resistance types. These models are validated in 506 cells, 203 modules and 3 battery packs from different Nissan Leaf vehicles. The results achieved are satisfactory, with mean absolute percentage errors (MAPE) below 2.5% at cell and module level in capacity prediction and lower than 2.4% in resistance estimation. Considering battery pack level, MAPE is below 4.2% and 1.8% in capacity and resistance estimation respectively. With the proposed method, testing times are reduced from more than one day to 2 min per cell, while energy consumption is lowered from 1.4 kWh to 1 Wh. In short, this study contributes to the reduction of repurposing procedures and costs, and ultimately to the success of SL batteries business model.
Open Access
State of health estimation of second-life lithium-ion batteries under real profile operation
(Elsevier, 2022) Braco Sola, Elisa; San Martín Biurrun, Idoia; Sanchis Gúrpide, Pablo; Ursúa Rubio, Alfredo; Stroe, Daniel-Ioan; Ingeniaritza Elektrikoa, Elektronikoaren eta Telekomunikazio Ingeniaritzaren; Institute of Smart Cities - ISC; Ingeniería Eléctrica, Electrónica y de Comunicación; Gobierno de Navarra / Nafarroako Gobernua; Universidad Pública de Navarra / Nafarroako Unibertsitate Publikoa
The economic viability of second-life (SL) Li-ion batteries from electric vehicles (EVs) is still uncertain nowadays. Assessing the internal state of reused cells is key not only at the repurposing stage but also during their SL operation. As an alternative of the traditional capacity tests used to this end, the estimation of State of Health (SOH) allows to reduce the testing time and the need of equipment, thereby reinforcing the economic success of SL batteries. However, the estimation of SOH in real SL operation has been rarely analysed in literature. This contribution aims thus to cover this gap, by focusing on the experimental assessment of SOH estimation in reused modules from Nissan Leaf EVs under two SL scenarios: a residential household with self-consumption and a fast charge station for EVs. By means of partial charge and experimental data from cycling and calendar ageing tests, accuracy and robustness of health indicators is firstly assessed. Then, SOH estimation is carried out using real profiles, covering a SOH range from 91.3 to 31%. Offline assessment led to RMSE values of 0.6% in the residential profile and 0.8% in the fast charge station, with a reduction in testing times of 85% compared to a full capacity test. In order to avoid the interruption of battery operation, online assessment in profiles was also analysed, obtaining RMSE values below 1.3% and 3.6% in the residential and charging station scenarios, respectively. Therefore, the feasibility of SOH estimation in SL profiles is highlighted, as it allows to get accurate results reducing testing times or even without interrupting normal operation.
Open Access
Modeling of small wind turbines based on PMSG with diode bridge for sensorless maximum power tracking
(Elsevier, 2013) Urtasun Erburu, Andoni; Sanchis Gúrpide, Pablo; San Martín Biurrun, Idoia; López Taberna, Jesús; Marroyo Palomo, Luis; Ingeniería Eléctrica y Electrónica; Ingeniaritza Elektrikoa eta Elektronikoa; Universidad Pública de Navarra / Nafarroako Unibertsitate Publikoa
The Permanent Magnet Synchronous Generator (PMSG) with diode bridge is frequently used in small Wind Energy Conversion Systems (WECS). This configuration is robust and cheap, and therefore suitable for small WECS. In order to achieve Maximum Power Point Tracking (MPPT) with no mechanical sensors, it is possible to impose the relationship between the DC voltage and the DC current on the optimum operating points. However, this relationship is difficult to calculate theoretically since the whole system is involved. In fact, as there is no model of the whole system in the literature, the optimum curve IL*(Vdc) is obtained with experimental tests or simulations. This paper develops an accurate model of the whole WECS, thereby making it possible to relate the electrical variables to the mechanical ones. With this model, it is possible to calculate the optimum curve IL*(Vdc) from commonly-known system parameters and to control the system from the DC side. Experimental results validate the theoretical analysis and show that maximum power is extracted for actual wind speed profiles.
Open Access
Supercapacitors: electrical characteristics, modelling, applications and future trends
(IEEE, 2019) Berrueta Irigoyen, Alberto; Ursúa Rubio, Alfredo; San Martín Biurrun, Idoia; Eftekhari, Ali; Sanchis Gúrpide, Pablo; Ingeniaritza Elektrikoa, Elektronikoaren eta Telekomunikazio Ingeniaritzaren; Institute of Smart Cities - ISC; Ingeniería Eléctrica, Electrónica y de Comunicación; Gobierno de Navarra / Nafarroako Gobernua, PI020 RENEWABLE-STORAGE
Energy storage systems are playing an increasingly important role in a variety of applications, such as electric vehicles or grid-connected systems. In this context, supercapacitors (SCs) are gaining ground due to their high power density, good performance and long maintenance-free lifetime. For this reason, SCs are a hot research topic, and several papers are being published on material engineering, performance characterization, modelling and post-mortem analysis. A compilation of the most important millstones on this topic is essential to keep researchers on related fields updated about new potentials of this technology. This review paper covers recent research aspects and applications of SCs, highlighting the relationship between material properties and electrical characteristics. It begins with an explanation of the energy storage mechanisms and materials used by SCs. Based on these materials, the SCs are classified, their key features are summarised, and their electrochemical characteristics are related to electrical performance. Given the high interest in system modelling and the large number of papers published on this topic, modelling techniques are classified, explained and compared, addressing their strengths and weaknesses, and the experimental techniques used to measure the modelled properties are described. Finally, the market sectors in which SCs are successfully used, as well as their growth expectations are analysed. The analysis presented herein gives account of the expansion that SC market is currently undergoing and identifies the most promising research trends on this field.
Open Access
Experimental assessment of cycling ageing of lithium-ion second-life batteries from electric vehicles
(Elsevier, 2020) Braco Sola, Elisa; San Martín Biurrun, Idoia; Berrueta Irigoyen, Alberto; Sanchis Gúrpide, Pablo; Ursúa Rubio, Alfredo; Ingeniaritza Elektrikoa, Elektronikoaren eta Telekomunikazio Ingeniaritzaren; Institute of Smart Cities - ISC; Ingeniería Eléctrica, Electrónica y de Comunicación; Gobierno de Navarra / Nafarroako Gobernua, 0011–1411–2018–000029 GERA; Universidad Pública de Navarra / Nafarroako Unibertsitate Publikoa, ReBMS PJUPNA1904
The reutilization of batteries from electric vehicles allows to benefit from their remaining energy capacity and to increase their lifespan. The applications considered for the second life of these batteries are less demanding than electric vehicles regarding power and energy density. However, there is still some uncertainty regarding the technical and economic viability of these systems. In this context, the study of the ageing and lifetime of reused batteries is key to contribute to their development. This paper assesses the experimental cycle ageing of lithium-ion modules from different Nissan Leaf through accelerated cycling tests on their second life. The evolution of the internal parameters during ageing and the correlation between them are shown, including the analysis of best fitting curves. In addition, a second-life end-of-life criterion is proposed, based on capacity and internal resistance measurements during cells ageing, which can be applied to real application in order to prevent safety issues. By estimating future values from degradation trends and checking latter measurements, the ageing knee is identified. Results show that the modules operate for at least 2033 equivalent full cycles before reaching their ageing knee. This would mean more than 5 years of operation in a real second-life application, such as a photovoltaic self-consumption installation with daily cycling. Moreover, it is shown that a traditional cell characterisation based on capacity and internal resistance measurements is not enough to predict the durability of a cell during its second life.
Open Access
Methodology for sizing stand-alone hybrid systems: a case study of a traffic control system
(Elsevier, 2018) San Martín Biurrun, Idoia; Berrueta Irigoyen, Alberto; Sanchis Gúrpide, Pablo; Ursúa Rubio, Alfredo; Ingeniería Eléctrica y Electrónica; Ingeniaritza Elektrikoa eta Elektronikoa; Institute of Smart Cities - ISC
This paper proposes a methodology for sizing stand-alone hybrid photovoltaic-wind power generation systems. This methodology makes it possible to optimise the overall performance of the stand-alone system components, based on the premise of guaranteeing the power supply throughout the useful life of the installation at a minimum cost. The sizing is performed in two stages. Firstly, the components of the wind and photovoltaic power generation subsystem are obtained and, secondly, the size of the storage subsystem is determined. For the storage subsystem sizing, account is taken of the variation in efficiency according to the operating point and also the deterioration of the subsystem due to aging and, therefore, the loss of available energy during the useful life of the installation. This methodology is applied to a stand-alone traffic control system located on a secondary road in the Autonomous Community of Valencia (Spain). This system comprises wind and photovoltaic power generation components, a lithium battery bank and various traffic management components. Finally, an analysis of the proposed sizing is made. Satisfactory results are obtained, showing how the proposed methodology makes it possible to optimise the sizing of stand-alone systems with regard to the size of its components, cost and operation.