Open Access
Experimental investigation of the applicability of a thermoelectric generator to recover waste heat from a combustion chamber
(Elsevier, 2015) Aranguren Garacochea, Patricia; Astrain Ulibarrena, David; Rodríguez García, Antonio; Martínez Echeverri, Álvaro; Ingeniería Mecánica, Energética y de Materiales; Mekanika, Energetika eta Materialen Ingeniaritza
A thermoelectric generator prototype has been built; it produces 21.56 W of net power, the produced thermoelectric power minus the consumption of the auxiliary equipment, using an area of 0.25 m2 (approximately 100 W/m2). The prototype is located at the exhaust of a combustion chamber and it is provided with 48 thermoelectric modules and two different kinds of heat exchangers, finned heat sinks and heat pipes. Globally, the 40 % of the primary energy used is thrown to the ambient as waste heat; one of the many different applications in which thermoelectricity can be applied is to harvest waste heat to produce electrical power. Besides, the influence on the thermoelectric and on the net power generation of key parameters such as the temperature and mass flow of the exhaust gases, the heat dissipation systems in charge of dispatching the heat into the ambient and the consumption of the auxiliary equipment has been studied. In terms of heat dissipation, the heat pipes outperform the finned dissipators, a 43 % more net power is obtained.
Open Access
New opportunities for electricity generation in shallow hot dry rock fields: a study of thermoelectric generators with different heat exchangers
(Elsevier, 2019) Catalán Ros, Leyre; Aranguren Garacochea, Patricia; Araiz Vega, Miguel; Pérez Artieda, Miren Gurutze; Astrain Ulibarrena, David; Institute of Smart Cities - ISC
Despite being one of the largest renewable sources, geothermal energy is not widely utilized for electricity generation. In order to leverage shallow hot dry rock (HDR) fields, the present paper proposes an alternative to enhanced geothermal systems (EGS): thermoelectric generators. Based on the conditions of Timanfaya National Park, a prototype has been built to experimentally analyze the feasibility of the proposed solution. The prototype is composed by a two phase closed thermosyphon (TPCT) as hot side heat exchanger, two thermoelectric modules, and it considers different cold side heat exchangers: fin dissipators assisted by a fan and loop thermosyphons, both with various geometries. Experiments have demonstrated that loop thermosyphons represent the best alternative due to their low thermal resistance and, especially, due to their lack of auxiliary consumption, leading to a maximum net power generation of 3.29 W per module with a temperature difference of 180 °C (200 °C in the hot side and 20 °C as ambient temperature), 54% more than with fin dissipators. Hence, there exists a new opportunity for electricity generation in shallow hot dry rock fields: thermoelectric generators with biphasic thermosyphons as heat exchangers, a patented and robust solution.
Open Access
Study of a complete thermoelectric generator behavior including water-to-ambient heat dissipation on the cold side
(Springer US, 2014) Aranguren Garacochea, Patricia; Astrain Ulibarrena, David; Martínez Echeverri, Álvaro; Ingeniería Mecánica, Energética y de Materiales; Mekanika, Energetika eta Materialen Ingeniaritza
The reduction of the thermal resistances of the heat exchangers of a thermoelectric generation system (TEG), leads to a significant increase in the TEG efficiency. For the cold side of a thermoelectric module (TEM), a wide range of heat exchangers has been studied, form simple finned dissipators to more complex water (water-glycol) heat exchangers. As Nusselt numbers are much higher in water heat exchangers than in conventional air finned dissipators, convective thermal resistances are better. However, to conclude which heat exchanger leads to higher efficiencies, it is necessary to include the whole system involved in the heat dissipation, that is, TEM-to-water heat exchanger, water-to-ambient heat exchanger, as well as the required pumps and fans. This paper presents a dynamic computational model able to simulate the complete behavior of a TEG, including both heat exchangers. The model uses the heat transfer and hydraulic equations to compute TEM-to-water and water-to-ambient thermal resistances, along with the resistance of the hot side heat exchanger at different operating conditions. Likewise, the model includes all the thermoelectric effect with temperature-dependent properties. The model calculates the net power generation at different configurations, providing a methodology to design and optimize the heat exchange in order to maximize the net power generation for a whole variety of TEGs.
Open Access
Experimental study and optimization of thermoelectric-driven autonomous sensors for the chimney of a biomass power plant
(2014) Rodríguez García, Antonio; Astrain Ulibarrena, David; Martínez Echeverri, Álvaro; Aranguren Garacochea, Patricia; Ingeniería Mecánica, Energética y de Materiales; Mekanika, Energetika eta Materialen Ingeniaritza
In the work discussed in this paper a thermoelectric generator was developed to harness waste heat from the exhaust gas of a boiler in a biomass power plant and thus generate electric power to operate a flowmeter installed in the chimney, to make it autonomous. The main objective was to conduct an experimental study to optimize a previous design obtained after computational work based on a simulation model for thermoelectric generators. First, several places inside and outside the chimney were considered as sites for the thermoelectricity-driven autonomous sensor. Second, the thermoelectric generator was built and tested to assess the effect of the cold-side heat exchanger on the electric power, power consumption by the flowmeter, and transmission frequency. These tests provided the best configuration for the heat exchanger, which met the transmission requirements for different working conditions. The final design is able to transmit every second and requires neither batteries nor electric wires. It is a promising application in the field of thermoelectric generation.
Open Access
Enhancement of the power-to-heat energy conversion process of a thermal energy storage cycle through the use of a thermoelectric heat pump
(Elsevier, 2024) Erro Iturralde, Irantzu; Aranguren Garacochea, Patricia; Sorbet Presentación, Francisco Javier; Bonilla-Campos, Íñigo; Astrain Ulibarrena, David; Institute of Smart Cities - ISC; Universidad Pública de Navarra / Nafarroako Unibertsitate Publikoa
The principal strategy for achieving a neutral climate entails enhancing the share of renewable energies in the energy mix, in conjunction with promoting innovation in efficient technologies. Thermal energy storage systems have the potential to efficiently handle the intermittent nature of renewable energy sources. Furthermore, these systems can effectively handle shifts in both heat and electrical demand. Thus, efficient power-to-heat technologies are needed to boost thermal energy storage. This manuscript explores the potential of utilising a thermoelectric heat pump system in conjunction with electric resistances for charging a thermal energy storage. In order to achieve elevated temperatures, the thermoelectric system integrates thermoelectric heat pump blocks in a two-stage configuration. Air has been employed as a heat transfer medium for sensible heat storage. Higher airflow rates improve the performance of thermoelectric heat pump system. Moreover, its impact on the optimal voltage supply of the thermoelectric system is observed when it is combined with an electric resistance to achieve elevated temperatures. In comparison to the basic charging process that solely relies on the electric resistance of a thermal energy storage at 120 °C, a significant 30 % increase in power-to-heat energy conversion has been achieved by including the thermoelectric heat pump system. In fact, it efficiently elevates the temperature from the initial ambient temperature of 25 °C to a remarkable 113.1 °C, achieving a coefficient of performance of 1.35 with an airflow rate of 23 m3/h. Therefore, the use of this technology to enhance a complete process of storing excess renewable energy in the form of heat for subsequent use in both heat and electricity through a combined heat and power cycle is demonstrated.
Open Access
Computational study of geothermal thermoelectric generators with phase change heat exchangers
(Elsevier, 2020) Catalán Ros, Leyre; Araiz Vega, Miguel; Aranguren Garacochea, Patricia; Astrain Ulibarrena, David; Ingeniaritza; Institute of Smart Cities - ISC; Ingeniería
The use of thermoelectric generators with phase change heat exchangers has demonstrated to be an interesting and environmentally friendly alternative to enhanced geothermal systems (EGS) in shallow hot dry rock fields (HDR), since rock fracture is avoided. The present paper studies the possibilities of the former proposal in a real location: Timanfaya National Park (Canary Islands, Spain), one of the greatest shallow HDR fields in the world, with 5000 m2 of characterized geothermal anomalies presenting temperatures up to 500 °C at only 2 m deep. For this purpose, a computational model based on the thermal-electrical analogy has been developed and validated thanks to a real prototype, leading to a relative error of less than 8%. Based on this model, two prototypes have been designed and studied for two different areas within the park, varying the size of the heat exchangers and the number of thermoelectric modules installed. As a result, the potential of the solution is demonstrated, leading to an annual electricity generation of 681.53 MWh thanks to the scalability of thermoelectric generators. This generation is obtained without moving parts nor auxiliary consumption, thus increasing the robustness of the device and removing maintenance requirements.
Open Access
Improvements in the cooling capacity and the COP of a transcritical CO 2 refrigeration plant operating with a thermoelectric subcooling system
(Elsevier, 2019) Astrain Ulibarrena, David; Merino Vicente, Amaya; Catalán Ros, Leyre; Aranguren Garacochea, Patricia; Araiz Vega, Miguel; Sánchez, Daniel; Cabello, Ramón; Llopis, R.; Ingeniaritza; Institute of Smart Cities - ISC; Ingeniería
Restrictive environmental regulations are driving the use of CO 2 as working fluid in commercial vapour compression plants due to its ultra-low global warming potential (GWP 100 = 1) and its natural condition. However, at high ambient temperatures transcritical operating conditions are commonly achieved causing low energy efficiencies in refrigeration facilities. To solve this issue, several improvements have been implemented, especially in large centralized plants where ejectors, parallel compressors or subcooler systems, among others, are frequently used. Despite their good results, these measures are not suitable for small-capacity systems due mainly to the cost and the complexity of the system. Accordingly, this work presents a new subcooling system equipped with thermoelectric modules (TESC), which thanks to its simplicity, low cost and easy control, results very suitable for medium and small capacity plants. The developed methodology finds the gas-cooler pressure and the electric voltage supplied to the TESC system that maximizes the overall COP of the plant taking into account the ambient temperature, the number of thermoelectric modules used and the thermal resistance of the heat exchangers included in the TESC. The obtained results reveal that, with 20 thermoelectric modules, an improvement of 20% in terms of COP and of 25.6% regarding the cooling capacity can be obtained compared to the base cycle of CO 2 of a small cooling plant refrigerated by air. Compared to a cycle that uses an internal heat exchanger IHX, the improvements reach 12.2% and 19.5% respectively.
Open Access
Experimental analysis of one and two-stage thermoelectric heat pumps to enhance the performance of a thermal energy storage
(Elsevier, 2023) Astrain Ulibarrena, David; Aranguren Garacochea, Patricia; Erro Iturralde, Irantzu; Chavarren Oroz, David; Alzuguren Larraza, Iñaki; Ingeniería; Ingeniaritza; Institute of Smart Cities - ISC
This experimental study demonstrates the possibility to enhance the performance of a low-temperature thermal energy storage system (~160 ¿C) based on airflow heating using electrical heaters by including thermoelectric technology. An improvement of the 17 % on COP is reached by using an optimized thermoelectric heat pump system to preheat the airflow, consisting of three one-stage and three pyramidal two-stage thermoelectric heat pumps sequentially installed along the airflow that is heating. This research experimentally analyses and compares the COP of three different configurations of thermoelectric heat pumps: one-stage, square two-stage, and pyramidal two-stage thermoelectric heat pumps. The experimental study aims to characterize the operation of each configuration for heating an airflow of 16.5 m3/h at 25 ¿C as ambient temperature. To that purpose, the airflow inlet temperature, voltage supply, and voltage ratio between stages have been modified. The experimental results show that for 25 ¿C as inlet temperature the one-stage thermoelectric heat pump has the best performance with a maximum generated heat of 78 W. Whereas, a two-stage thermoelectric heat pump is required when the inlet temperature increases. At 40 ¿C as inlet temperature, the square two-stage configuration provides the best performance with a voltage ratio of 2, which reaches a COP of 3.29 generating only 20 W of heat. However, the pyramidal two-stage configuration is able to achieve the maximum heat outputs with a voltage ratio of 1, generating 172; 161; 149 and 138 W, with corresponding COP values of 1.17; 1.16; 1.14 and 1.11 for inlet temperatures of 25; 40; 55 and 70 ¿C. This configuration is the one that achieves the greatest COP values with high inlet temperatures.
Open Access
Geothermal thermoelectric generator for Timanfaya National Park
(2019) Catalán Ros, Leyre; Astrain Ulibarrena, David; Aranguren Garacochea, Patricia; Araiz Vega, Miguel; Ingeniaritza; Institute of Smart Cities - ISC; Ingeniería
Despite being one of the largest renewable sources, geothermal energy is not widely utilized for electricity generation. In the case of shallow Hot Dry Rock (HDR) fields, thermoelectric generators can entail a sustainable alternative to Enhanced Geothermal Systems (EGS). The present work studies two configurations of thermoelectric generators for Timanfaya National Park (Spain), one of the most important Hot Dry Rock fields in the world, with temperatures of 500°C at only 3 meters deep. The first configuration includes biphasic thermosyphons as heat exchangers for both sides, leading to a completely passive thermoelectric generator. The second configuration uses fin dissipators as cold-side heat exchangers.
Open Access
Experimental assessment of a thermoelectric subcooler included in a transcritical CO2 refrigeration plant
(Elsevier, 2021-05-25) Aranguren Garacochea, Patricia; Sánchez, Daniel; Casi Satrústegui, Álvaro; Cabello, Ramón; Astrain Ulibarrena, David; Ingeniería; Ingeniaritza; Institute of Smart Cities - ISC
This study brings an experimental research that has tested a real transcritical CO2 vapor compression cycle that includes a thermoelectric subcooler at the exit of the gas-cooler of the refrigeration plant. The aforementioned technology hybridization increases the COP of refrigeration systems as long as the subcooling system is properly designed and operated. The experimental facility studied has been tested under constant ambient conditions (30 °C and relative humidity of 55%) and maintaining the evaporating temperature at -10 °C; while the voltage supplied to the thermoelectric modules and the thermal resistances of the heat exchangers located at the thermoelectric subcooler have been experimentally modified. The voltage supplied to the fans located at these heat exchangers was modified implying thermal performance deviation of the heat exchangers and a variation on the power consumption of the cooling facility. The results show an experimental increase on the COP of 11.3% while the cooling capacity increases a 15.3% when the thermoelectric modules are supplied with 2 V and the fans with 9 V. Moreover, the importance of optimizing the voltage supplied to the thermoelectric modules and to the auxiliary consumption of the thermoelectric subcooler is addressed along this research.