Open Access
Heat exchangers for thermoelectric devices
(InTechOpen, 2012) Astrain Ulibarrena, David; Martínez Echeverri, Álvaro; Institute of Smart Cities - ISC
This chapter shows in the first place the influence of heat exchangers on the performance of both thermoelectric generation and thermoelectric refrigeration devices. Then, there are presented different types of heat exchangers specifically designed for dissipating high heat fluxes from the cold and the hot side of thermoelectric devices. After that, the chapter studies the improvement in the efficiency of thermoelectric devices achieved with these heat exchangers. Finally, the concept of thermoelectric self-refrigeration is introduced; this application uses thermoelectric technology for the refrigeration and temperature control of a device, without electricity consumption.
Open Access
Advanced phase-change intermediate heat exchanger development for multistage thermoelectric heat pumps
(Elsevier, 2023) Erro Iturralde, Irantzu; Aranguren Garacochea, Patricia; Alegría Cía, Patricia; Rodríguez García, Antonio; Astrain Ulibarrena, David; Institute of Smart Cities - ISC; Universidad Pública de Navarra / Nafarroako Unibertsitate Publikoa
The need to reach a full energy decarbonisation is well known. Heating and cooling consumption is almost half of the global energy end-use. Thus, development of low-carbon and highly efficient power-to-heat technologies must be developed. In this work, the use of thermoelectric technology working as a heat pump is proposed to heat up an airflow of 38 m3/h. Two different prototypes of multistage thermoelectric heat pumps have been developed and compared based on monophasic and phase-change intermediate heat exchangers. The reduced thermal resistance obtained for the novel phase-change heat exchanger increases the heat flux supplied to the airflow and reduces the consumed power of the system, outperforming the operation of the monophasic thermoelectric heat pump between a 30 and a 67 %. The novel multistage phase-change heat pump obtains experimental COP values between 3.25 and 1.26 when the airflow rises its temperature from 3.5 °C to 23.5 °C. Additionally, this experimental study proves a new methodology to calculate the supplied heat flux to the airflow. The validation of this technology proves a discrepancy of ± 9 % when this novel technology is compared to the conventional one based on the airflow temperature rise.
Open Access
Thermoelectric generator with passive biphasic thermosyphon heat exchanger for waste heat recovery: design and experimentation
(MDPI, 2021) Araiz Vega, Miguel; Casi Satrústegui, Álvaro; Catalán Ros, Leyre; Aranguren Garacochea, Patricia; Astrain Ulibarrena, David; Ingeniaritza Elektrikoa, Elektronikoaren eta Telekomunikazio Ingeniaritzaren; Institute of Smart Cities - ISC; Ingeniería Eléctrica, Electrónica y de Comunicación; Gobierno de Navarra / Nafarroako Gobernua
One of the measures to fight against the current energy situation and reduce the energy consumption at an industrial process is to recover waste heat and transform it into electric power. Thermoelectric generators can be used for that purpose but there is a lack of experimental studies that can bring this technology closer to reality. This work presents the design, optimizations and development of two devices that are experimented and compared under the same working conditions. The hot side heat exchanger of both generators has been designed using a computational fluid dynamics software and for the cold side of the generators two technologies have been analysed: a finned dissipater that uses a fan and free convection biphasic thermosyphon. The results obtained show a maximum net generation of 6.9 W in the thermoelectric generator with the finned dissipater; and 10.6 W of power output in the generator with the biphasic thermosyphon. These results remark the importance of a proper design of the heat exchangers, trying to get low thermal resistances at both sides of the thermoelectric modules, as well as, the necessity of considering the auxiliary consumption of the equipment employed.
Open Access
Improvements in the cooling capacity and the COP of a transcritical CO 2 refrigeration plant operating with a thermoelectric subcooling system
(Elsevier, 2019) Astrain Ulibarrena, David; Merino Vicente, Amaya; Catalán Ros, Leyre; Aranguren Garacochea, Patricia; Araiz Vega, Miguel; Sánchez, Daniel; Cabello, Ramón; Llopis, R.; Ingeniaritza; Institute of Smart Cities - ISC; Ingeniería
Restrictive environmental regulations are driving the use of CO 2 as working fluid in commercial vapour compression plants due to its ultra-low global warming potential (GWP 100 = 1) and its natural condition. However, at high ambient temperatures transcritical operating conditions are commonly achieved causing low energy efficiencies in refrigeration facilities. To solve this issue, several improvements have been implemented, especially in large centralized plants where ejectors, parallel compressors or subcooler systems, among others, are frequently used. Despite their good results, these measures are not suitable for small-capacity systems due mainly to the cost and the complexity of the system. Accordingly, this work presents a new subcooling system equipped with thermoelectric modules (TESC), which thanks to its simplicity, low cost and easy control, results very suitable for medium and small capacity plants. The developed methodology finds the gas-cooler pressure and the electric voltage supplied to the TESC system that maximizes the overall COP of the plant taking into account the ambient temperature, the number of thermoelectric modules used and the thermal resistance of the heat exchangers included in the TESC. The obtained results reveal that, with 20 thermoelectric modules, an improvement of 20% in terms of COP and of 25.6% regarding the cooling capacity can be obtained compared to the base cycle of CO 2 of a small cooling plant refrigerated by air. Compared to a cycle that uses an internal heat exchanger IHX, the improvements reach 12.2% and 19.5% respectively.
Open Access
Geothermal thermoelectric generator for Timanfaya National Park
(2019) Catalán Ros, Leyre; Astrain Ulibarrena, David; Aranguren Garacochea, Patricia; Araiz Vega, Miguel; Ingeniaritza; Institute of Smart Cities - ISC; Ingeniería
Despite being one of the largest renewable sources, geothermal energy is not widely utilized for electricity generation. In the case of shallow Hot Dry Rock (HDR) fields, thermoelectric generators can entail a sustainable alternative to Enhanced Geothermal Systems (EGS). The present work studies two configurations of thermoelectric generators for Timanfaya National Park (Spain), one of the most important Hot Dry Rock fields in the world, with temperatures of 500°C at only 3 meters deep. The first configuration includes biphasic thermosyphons as heat exchangers for both sides, leading to a completely passive thermoelectric generator. The second configuration uses fin dissipators as cold-side heat exchangers.
Open Access
Development and experimental validation of a thermoelectric test bench for laboratory lessons
(OmniaScience, 2013) Rodríguez García, Antonio; Astrain Ulibarrena, David; Martínez Echeverri, Álvaro; Aranguren Garacochea, Patricia; Pérez Artieda, Miren Gurutze; Ingeniería Mecánica, Energética y de Materiales; Mekanika, Energetika eta Materialen Ingeniaritza
The refrigeration process reduces the temperature of a space or a given volume while the power generation process employs a source of thermal energy to generate electrical power. Because of the importance of these two processes, training of engineers in this area is of great interest. In engineering courses it is normally studied the vapor compression and absorption refrigeration, and power generation systems such as gas turbine and steam turbine. Another type of cooling and generation less studied within the engineering curriculum, having a great interest, it is cooling and thermal generation based on Peltier and Seebeck effects. The theoretical concepts are useful, but students have difculties understanding the physical meaning of their possible applications. Providing students with tools to test and apply the theory in real applications, will lead to a better understanding of the subject. Engineers must have strong theoretical, computational and also experimental skills. A prototype test bench has been built and experimentally validated to perform practical lessons of thermoelectric generation and refrigeration. Using this prototype students learn the most effective way of cooling systems and thermal power generation as well as basic concepts associated with thermoelectricity. It has been proven that students learn the process of data acquisition, and the technology used in thermoelectric devices. These practical lessons are implemented for a 60 people group of students in the development of subject of Thermodynamic including in the Degree in Engineering in Industrial Technologies of Public University of Navarra.
Open Access
Study of a complete thermoelectric generator behavior including water-to-ambient heat dissipation on the cold side
(Springer US, 2014) Aranguren Garacochea, Patricia; Astrain Ulibarrena, David; Martínez Echeverri, Álvaro; Ingeniería Mecánica, Energética y de Materiales; Mekanika, Energetika eta Materialen Ingeniaritza
The reduction of the thermal resistances of the heat exchangers of a thermoelectric generation system (TEG), leads to a significant increase in the TEG efficiency. For the cold side of a thermoelectric module (TEM), a wide range of heat exchangers has been studied, form simple finned dissipators to more complex water (water-glycol) heat exchangers. As Nusselt numbers are much higher in water heat exchangers than in conventional air finned dissipators, convective thermal resistances are better. However, to conclude which heat exchanger leads to higher efficiencies, it is necessary to include the whole system involved in the heat dissipation, that is, TEM-to-water heat exchanger, water-to-ambient heat exchanger, as well as the required pumps and fans. This paper presents a dynamic computational model able to simulate the complete behavior of a TEG, including both heat exchangers. The model uses the heat transfer and hydraulic equations to compute TEM-to-water and water-to-ambient thermal resistances, along with the resistance of the hot side heat exchanger at different operating conditions. Likewise, the model includes all the thermoelectric effect with temperature-dependent properties. The model calculates the net power generation at different configurations, providing a methodology to design and optimize the heat exchange in order to maximize the net power generation for a whole variety of TEGs.
Open Access
Net thermoelectric power generation improvement through heat transfer optimization
(Elsevier, 2017) Aranguren Garacochea, Patricia; Astrain Ulibarrena, David; Rodríguez García, Antonio; Martínez Echeverri, Álvaro; Ingeniería Mecánica, Energética y de Materiales; Mekanika, Energetika eta Materialen Ingeniaritza
Thermoelectric generation contributes to obtain a more sustainable energetic system giving its potential to harvest waste heat and convert it into electric power. In the present study a computational optimal net generation of 108.05 MWh/year was produced out of the flue gases of a real tile furnace located in Spain (the equivalent to supply the energy to 31 Spanish dwellings). This maximum generation has been obtained through the optimization of the hot and cold heat exchangers, the number of thermoelectric modules (TEMs) installed and the mass flows of the refrigerants, including the temperature loss of the flue gases and the influence of the heat power to dissipate over the heat dissipators. The results are conclusive, the installation of more TEMs does not always imply higher thermoelectric generation, so the occupancy ratio (δ) has to be optimized. The optimal generation has been achieved covering the 42 % of the surface of the chimney of the tile furnace with TEMs and using heat pipes on the cold side, which present smaller thermal resistances than the finned dissipators for similar consumptions of their fans. Moreover, the high influence of the consumption of the auxiliary equipment shows the importance of considering it to obtain realistic usable electric energy from real applications.
Open Access
Experimental investigation of the applicability of a thermoelectric generator to recover waste heat from a combustion chamber
(Elsevier, 2015) Aranguren Garacochea, Patricia; Astrain Ulibarrena, David; Rodríguez García, Antonio; Martínez Echeverri, Álvaro; Ingeniería Mecánica, Energética y de Materiales; Mekanika, Energetika eta Materialen Ingeniaritza
A thermoelectric generator prototype has been built; it produces 21.56 W of net power, the produced thermoelectric power minus the consumption of the auxiliary equipment, using an area of 0.25 m2 (approximately 100 W/m2). The prototype is located at the exhaust of a combustion chamber and it is provided with 48 thermoelectric modules and two different kinds of heat exchangers, finned heat sinks and heat pipes. Globally, the 40 % of the primary energy used is thrown to the ambient as waste heat; one of the many different applications in which thermoelectricity can be applied is to harvest waste heat to produce electrical power. Besides, the influence on the thermoelectric and on the net power generation of key parameters such as the temperature and mass flow of the exhaust gases, the heat dissipation systems in charge of dispatching the heat into the ambient and the consumption of the auxiliary equipment has been studied. In terms of heat dissipation, the heat pipes outperform the finned dissipators, a 43 % more net power is obtained.
Open Access
Auxiliary consumption: a necessary energy that affects thermoelectric generation
(Elsevier, 2018) Aranguren Garacochea, Patricia; Araiz Vega, Miguel; Astrain Ulibarrena, David; Ingeniería Mecánica, Energética y de Materiales; Mekanika, Energetika eta Materialen Ingeniaritza
Waste heat recovery can apply to a wide range of applications, from transportation, or industries to domestic appliances. Thermoelectric generation technology applied to those cases could produce electrical energy and thus improve their efficiency. A validated computational methodology, which simulates the behavior of any thermoelectric generator and calculates the energy consumption of the auxiliary equipment involved, has been used to determine the potential of waste heat harvesting. The usable energy, the net energy, generated has to be maximized, not only the thermoelectric generation has to be maximized, but also the consumption of the auxiliary equipment has to be minimized, or if possible eliminated. Heat exchangers with a liquid as the heat carrier procure high thermoelectric generations, as their thermal resistances are very low, nevertheless when the consumption of their auxiliary consumption is borne in mind, their use is not that promising. The optimal thermoelectric energy obtained from the flue gases of a real industry using these dissipation systems is 119 MWh/year, while the maximum net energy is 73 MWh/year due to the consumption of the auxiliary equipment. The latest scenario does not only represent a 40% reduction from the optimal thermoelectric generation but also a different optimal working point. The complete elimination of the auxiliary equipment using novel biphasic thermosyphons with free convection at the same application produces a net energy of 128 MWh/year. This novel dissipation technology presents an increase on the thermoelectric generation due to its low thermal resistances, but above all due to the elimination of the auxiliary consumption.