Open Access
Improved adhesion of the DCL coating using HiPIMS with positive pulses and plasma immersion pretreatment
(MDPI, 2021) Gómez Alonso, Íñigo; Santiago, José A.; Fernández, Iván; Diaz, Cristina; Mändl, Stephan; García Lorente, José Antonio; Claver Alba, Adrián; Ingeniaritza; Institute for Advanced Materials and Mathematics - INAMAT2; Ingeniería; Gobierno de Navarra / Nafarroako Gobernua, 0011-1408-2018-000000
Diamond-like carbon (DLC) coatings are used due to their extraordinary tribomechanical properties, great hardness, high elastic modulus, high wear resistance, low friction coefficient and chemical inertness, which provide them with biocompatibility. Compared to other physical vapor deposition (PVD) coatings of transition nitrides and carbonitrides, DLC has limited adhesion, so it is necessary to develop new techniques to overcome this limitation. This work reports the results of scratch testing for the measurement of adhesion and of tests for wear resistance and nanoindentation in AISI 316L stainless steel coated with a WC:C coating, produced using novel high-power impulse magnetron sputtering (HiPIMS) technology with positive pulses. In addition, the use of a preceding surface modification technique, specifically plasma immersion ion implantation (PIII), was studied with the aim of optimizing the adhesion of the coating. The results show how the coating improved the tribomechanical properties through the use of positive pulse HiPIMS compared to conventional HiPIMS, with an adhesion result that reached critical load values of 48.5 N and a wear coefficient of 3.96 × 10−7 mm3/nm.
Open Access
Duplex treatments prepared by HiPIMS and sol-gel on biodegradable ZK60 magnesium alloy for biomedical applications
(Elsevier, 2025-09-01) Claver Alba, Adrián; Quintana, Iban; Fernández, Iván; Santiago, José A.; Díaz-Rodríguez, Pablo; Panizo-Laiz, Miguel; Zalakain Iriazabal, Iñaki; Urroz Unzueta, José Carlos; García Lorente, José Antonio; Ingeniería; Ingeniaritza; Institute for Advanced Materials and Mathematics - INAMAT2; Gobierno de Navarra / Nafarroako Gobernua
The utilization of magnesium-based biomaterials in biomedical applications has grown considerably in recent years due to their favourable biocompatibility, biodegradability, and mechanical properties that closely resemble those of bones. However, the use of Mg-based alloys in aggressive environments, such as human bodily fluids, is hindered by their susceptibility to rapid corrosion, which compromises their mechanical properties. This can lead to infections in the body due to uncontrolled corrosion. In this study, a novel approach was employed to enhance the corrosion resistance of biodegradable ZK60 magnesium alloy and achieve optimal surface properties that can potentially enhance its antibacterial performance, hardness, and toughness. This approach involved the application of duplex treatments consisting of TiN doped with Cu coatings deposited via high power impulse magnetron sputtering (HiPIMS) followed by a Sol-gel top layer. The study systematically investigated the surface properties (wettability, roughness, and morphology), hardness, toughness and adhesion of the coatings to the substrate. To assess the corrosion resistance, mass change and hydrogen evolution of the samples, they were immersed in Hanks Balanced Salts Solution. Electrochemical tests were conducted to estimate the corrosion behavior of the samples. The in-vitro corrosion tests results demonstrated that the duplex treatments enhanced the corrosion resistance of the uncoated magnesium alloy samples. The duplex treatments exhibited suitable properties, including high corrosion resistance, hardness, toughness and adequate values of wettability and porosity-roughness. Therefore, they can be considered a promising option for use in biodegradable magnesium implants.
Open Access
Comparative study of tribomechanical properties of HiPIMS with positive pulses DLC coatings on different tools steels
(MDPI, 2021) Claver Alba, Adrián; Jiménez-Piqué, Emilio; Almandoz Sánchez, Eluxka; Fernández de Ara, Jonathan; Fernández, Iván; Santiago, José A.; Barba Areso, Eneko; García Lorente, José Antonio; Ingeniaritza; Institute for Advanced Materials and Mathematics - INAMAT2; Ingeniería
Diamond-like carbon (DLC) coatings are very interesting due to their extraordinary properties; their excellent wear resistance, very low friction coefficient, great hardness, high elastic modulus or biocompatibility can be highlighted, as can their multifunctionality. Because of this, over recent decades they have been widely used in tribological applications, improving the performance and the useful life of machining tools in an effective way. However, these coatings have a disadvantage compared to other coatings deposited by commercially available techniques-their resultant adhesion is worse than that of other techniques and limits their industrial applications. In this work, tribological results of a scratch test, wear resistance and nanoindentation of tetrahedral amorphous carbon (ta-C) and tungsten carbide:carbon (WC:C) DLC coatings deposited by means of novel highpower impulse magnetron sputtering (HiPIMS) technology with positive pulses are reported. The coatings were deposited in three different tools steels: K360, vanadis 4 and vancron. These tools' steels are very interesting because of their great and wide industrial applicability. Experimental results showed excellent tribological properties, such as resistance to wear or adhesion, in the two types of DLC coatings.
Open Access
Corrosion and tribological performance of diamond-like carbon-coated ZK 60 magnesium alloy
(MDPI, 2023) Claver Alba, Adrián; Fernández, Iván; Santiago, José A.; Díaz-Rodríguez, Pablo; Panizo-Laiz, Miguel; Esparza Gorráiz, Joseba; García Fuentes, Gonzalo; Zalakain Iriazabal, Iñaki; García Lorente, José Antonio; Institute for Advanced Materials and Mathematics - INAMAT2
In this work, hydrogenated and hydrogen-free Diamond-Like Carbon (DLC) coatings were deposited into ZK60 magnesium alloy using the promising coating method High-Power Impulse Magnetron Sputtering (HiPIMS). CrC and WC were used as interlayers of the thin films, and their influence was studied. The structure and composition of the coatings were characterized using scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDS), and Raman spectroscopy. Tribological tests, scratch tests, and nanoindentation were performed to obtain information about the mechanical and tribological properties of the coatings. Finally, immersion and electrochemical tests were performed to evaluate the corrosion behavior of the samples. The results showed a homogeneous layer with improved wear resistance, toughness, and hardness in addition to good adhesion to the substrate of the ZK60 magnesium alloy. The hydrogenated DLC coating showed better results that the hydrogen-free thin layer, and relevant differences were observed depending on the interlayer. In this work, the improvement in the tribological and corrosive properties of Mg alloys was studied by using thin layers of DLC and different intermediate layers, achieving similar or even better wear and adhesion values than with thicker layers.

Claver Alba, Adrián

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