Open Access
Fast capacity and internal resistance estimation method for second-life batteries from electric vehicles
(Elsevier, 2023) Braco Sola, Elisa; San Martín Biurrun, Idoia; Sanchis Gúrpide, Pablo; Ursúa Rubio, Alfredo; Ingeniería Eléctrica, Electrónica y de Comunicación; Institute of Smart Cities - ISC; Ingeniaritza Elektrikoa, Elektronikoaren eta Telekomunikazio Ingeniaritzaren; Universidad Pública de Navarra / Nafarroako Unibertsitate Publikoa
The success of second-life (SL) Li-ion batteries from electric vehicles is still conditioned by their technical and economic viability. The knowledge of the internal parameters of retired batteries at the repurposing stage is key to ensure their adequate operation and to enlarge SL lifetime. However, traditional characterization methods require long testing times and specific equipment, which result in high costs that may jeopardize the economic viability of SL. In the seek of optimizing the repurposing stage, this contribution proposes a novel fast characterization method that allows to estimate capacity and internal resistance at various state of charge for reused cells, modules and battery packs. Three estimation models are proposed. The first of them is based on measurements of AC resistance, the second on DC resistance and the third combines both resistance types. These models are validated in 506 cells, 203 modules and 3 battery packs from different Nissan Leaf vehicles. The results achieved are satisfactory, with mean absolute percentage errors (MAPE) below 2.5% at cell and module level in capacity prediction and lower than 2.4% in resistance estimation. Considering battery pack level, MAPE is below 4.2% and 1.8% in capacity and resistance estimation respectively. With the proposed method, testing times are reduced from more than one day to 2 min per cell, while energy consumption is lowered from 1.4 kWh to 1 Wh. In short, this study contributes to the reduction of repurposing procedures and costs, and ultimately to the success of SL batteries business model.
Open Access
Impact of micro-cycles on the lifetime of lithium-ion batteries: an experimental study
(Elsevier, 2022) Soto Cabria, Adrián; Berrueta Irigoyen, Alberto; Mateos Inza, Miren; Sanchis Gúrpide, Pablo; Ursúa Rubio, Alfredo; Ingeniaritza Elektrikoa, Elektronikoaren eta Telekomunikazio Ingeniaritzaren; Institute of Smart Cities - ISC; Ingeniería Eléctrica, Electrónica y de Comunicación; Universidad Pública de Navarra / Nafarroako Unibertsitate Publikoa Gobierno de Navarra / Nafarroako Gobernua
Experimental aging studies are commonly conducted on lithium-ion batteries by full charge and discharge cycles. However, such profiles may differ from the actual operation of batteries in electric vehicles and stationary applications, where they are subjected to different partial charges and discharges. These partial cycles, which take place during a main charge or discharge process, are called micro-cycles if their depth of discharge is <2 %. A number of authors have pointed out the relevance of the time resolution to estimate the energy throughput of a battery due to these micro-cycles in applications such as renewable microgrids. However, to the best of our knowledge, there are no experimental studies in the literature that assess the impact of these micro-cycles on battery degradation. In this article, the impact of micro-cycles on the loss of performance of a lithium-ion battery is experimentally studied. The results show that micro-cycles have a negligible, or even positive effect on the aging of lithium-ion cells compared to the aging caused by full cycles. In fact, if charge throughput or equivalent full cycles are used to measure the use of a battery, then cells subjected to micro-cycles exhibit a 50 % extended lifetime compared to cells only subjected to full cycles. More precisely, cells including micro-cycles with depth of discharge of 0.5 % lasted for nearly 3000 equivalent full cycles, whereas cells aged under standard deep cycles lasted for no >1500. Nevertheless, if the number of deep cycles, disregarding micro-cycles, is the unit to measure battery use, then the degradation of cells with and without micro-cycles is similar. Based on this result, the number of cycles can be identified as a more accurate variable to measure the use of a cell, in comparison to charge throughput.
Open Access
Experimental assessment of first- and second-life electric vehicle batteries: performance, capacity dispersion, and aging
(IEEE, 2021) Braco Sola, Elisa; San Martín Biurrun, Idoia; Berrueta Irigoyen, Alberto; Sanchis Gúrpide, Pablo; Ursúa Rubio, Alfredo; Ingeniaritza Elektrikoa, Elektronikoaren eta Telekomunikazio Ingeniaritzaren; Institute of Smart Cities - ISC; Ingeniería Eléctrica, Electrónica y de Comunicación; Universidad Pública de Navarra / Nafarroako Unibertsitate Publikoa; Gobierno de Navarra / Nafarroako Gobernua
Nowadays, the reuse of electric vehicle batteries is considered to be a feasible alternative to recycling, as it allows them to benefit from their remaining energy capacity and to enlarge their lifetime. Stationary applications, such as self-consumption or off-grid systems support, are examples of second-life (SL) uses for retired batteries. However, reused modules that compose these batteries have heterogeneous properties, which limit their performance. This article aims to assess the influence of degradation in modules from electric vehicles, covering three main aspects: performance, capacity dispersion, and extended SL behavior. First, a complete characterization of new and reused modules is carried out, considering three temperatures and three discharge rates. In the second stage, intra- and intermodule capacity dispersions are evaluated with new and reused samples. Finally, the behavior during SL is also analyzed, through an accelerated cycling test so that the evolution of capacity and dispersion are assessed. Experimental results show that the performance of reused modules is especially undermined at low temperatures and high current rates, as well as in advanced stages of aging. The intramodule dispersion is found to be similar in reused and new samples, while the intermodule differences are nearly four times greater in SL.
Open Access
Impact of micro-cycles on the lifetime of lithium-ion batteries - EIS analysis
(IEEE, 2024-07-30) Nováková, Katerina; Berrueta Irigoyen, Alberto; Soto Cabria, Adrián; Sanchis Gúrpide, Pablo; Ursúa Rubio, Alfredo; Ingeniería Eléctrica, Electrónica y de Comunicación; Ingeniaritza Elektrikoa, Elektronikoa eta Telekomunikazio Ingeniaritza; Institute of Smart Cities - ISC; Gobierno de Navarra / Nafarroako Gobernua
Experimental studies of lithium-ion batteries are very often based only on deep charge and discharge cycles. However, these test profiles do not fully reflect the actual operation of the battery in an electric vehicle or in stationary applications, where the battery is not only loaded during the main charging and discharging profiles, but it is also stressed by the current throughput caused by renewable power fluctuations or by auxiliary services. These cycles, which are superimposed to the main charge and discharge processes and have a depth of discharge not exceeding 2%, are called micro-cycles. Although there are several simulation studies that attempt to capture this issue, there is still no comprehensive experimental study that has the phenomena that occur during micro-cycling. This paper presents an experimental analysis of micro-cycles, providing a detailed view of the different processes taking place in the battery during aging, by means of a detailed analysis of the results from electrochemical impedance spectroscopy (EIS). By studying the single electrochemical processes in detail, this paper explains the benefits of micro-cycling in terms of extending the lifetime of the battery.
Open Access
Experimental assessment of cycling ageing of lithium-ion second-life batteries from electric vehicles
(Elsevier, 2020) Braco Sola, Elisa; San Martín Biurrun, Idoia; Berrueta Irigoyen, Alberto; Sanchis Gúrpide, Pablo; Ursúa Rubio, Alfredo; Ingeniaritza Elektrikoa, Elektronikoaren eta Telekomunikazio Ingeniaritzaren; Institute of Smart Cities - ISC; Ingeniería Eléctrica, Electrónica y de Comunicación; Gobierno de Navarra / Nafarroako Gobernua, 0011–1411–2018–000029 GERA; Universidad Pública de Navarra / Nafarroako Unibertsitate Publikoa, ReBMS PJUPNA1904
The reutilization of batteries from electric vehicles allows to benefit from their remaining energy capacity and to increase their lifespan. The applications considered for the second life of these batteries are less demanding than electric vehicles regarding power and energy density. However, there is still some uncertainty regarding the technical and economic viability of these systems. In this context, the study of the ageing and lifetime of reused batteries is key to contribute to their development. This paper assesses the experimental cycle ageing of lithium-ion modules from different Nissan Leaf through accelerated cycling tests on their second life. The evolution of the internal parameters during ageing and the correlation between them are shown, including the analysis of best fitting curves. In addition, a second-life end-of-life criterion is proposed, based on capacity and internal resistance measurements during cells ageing, which can be applied to real application in order to prevent safety issues. By estimating future values from degradation trends and checking latter measurements, the ageing knee is identified. Results show that the modules operate for at least 2033 equivalent full cycles before reaching their ageing knee. This would mean more than 5 years of operation in a real second-life application, such as a photovoltaic self-consumption installation with daily cycling. Moreover, it is shown that a traditional cell characterisation based on capacity and internal resistance measurements is not enough to predict the durability of a cell during its second life.