Open Access
IIoT low-cost Zigbee-based WSN implementation for enhanced production efficiency in a solar protection curtains manufacturing workshop
(MDPI, 2024) Klaina, Hicham; Picallo Guembe, Imanol; López Iturri, Peio; Biurrun, Aitor; Alejos, Ana V.; Azpilicueta Fernández de las Heras, Leyre; Socorro Leránoz, Abián Bentor; Falcone Lanas, Francisco; Ingeniería Eléctrica, Electrónica y de Comunicación; Institute of Smart Cities - ISC; Ingeniaritza Elektrikoa, Elektronikoaren eta Telekomunikazio Ingeniaritzaren
Nowadays, the Industry 4.0 concept and the Industrial Internet of Things (IIoT) are considered essential for the implementation of automated manufacturing processes across various industrial settings. In this regard, wireless sensor networks (WSN) are crucial due to their inherent mobility, easy deployment and maintenance, scalability, and low power consumption, among other benefits. In this context, the presented paper proposes an optimized and low-cost WSN based on ZigBee communication technology for the monitoring of a real manufacturing facility. The company designs and manufactures solar protection curtains and aims to integrate the deployed WSN into the Enterprise Resource Planning (ERP) system in order to optimize their production processes and enhance production efficiency and cost estimation capabilities. To achieve this, radio propagation measurements and 3D ray launching simulations were conducted to characterize the wireless channel behavior and facilitate the development of an optimized WSN system that can operate in the complex industrial environment presented and validated through on-site wireless channel measurements, as well as interference analysis. Then, a low-cost WSN was implemented and deployed to acquire real-time data from different machinery and workstations, which will be integrated into the ERP system. Multiple data streams have been collected and processed from the shop floor of the factory by means of the prototype wireless nodes implemented. This integration will enable the company to optimize its production processes, fabricate products more efficiently, and enhance its cost estimation capabilities. Moreover, the proposed system provides a scalable platform, enabling the integration of new sensors as well as information processing capabilities.
Open Access
Design and empirical validation of a Bluetooth 5 fog computing based industrial CPS architecture for intelligent industry 4.0 shipyard workshops
(IEEE, 2020) Fraga Lamas, Paula; López Iturri, Peio; Celaya Echarri, Mikel; Blanco Novoa, Óscar; Azpilicueta Fernández de las Heras, Leyre; Varela Barbeito, José; Falcone Lanas, Francisco; Fernández Caramés, Tiago M.; Ingeniaritza Elektrikoa, Elektronikoaren eta Telekomunikazio Ingeniaritzaren; Institute of Smart Cities - ISC; Ingeniería Eléctrica, Electrónica y de Comunicación
Navantia, one of largest European shipbuilders, is creating a fog computing based Industrial Cyber-Physical System (ICPS) for monitoring in real-time its pipe workshops in order to track pipes and keep their traceability. The deployment of the ICPS is a unique industrial challenge in terms of communications, since in a pipe workshop there is a significant number of metallic objects with heterogeneous typologies. There are multiple technologies that can be used to track pipes, but this article focuses on Bluetooth 5, which is a relatively new technology that represents a cost-effective solution to cope with harsh environments, since it has been significantly enhanced in terms of low power consumption, range, speed and broadcasting capacity. Thus, it is proposed a Bluetooth 5 fog computing based ICPS architecture that is designed to support physically-distributed and low-latency Industry 4.0 applications that off-load network traffic and computational resources from the cloud. In order to validate the proposed ICPS design, one of the Navantia's pipe workshops was modeled through an in-house developed 3D-ray launching radio planning simulator that allows for estimating the coverage provided by the deployed Bluetooth 5 fog computing nodes and Bluetooth 5 tags. The experiments described in this article show that the radio propagation results obtained by the simulation tool are really close to the ones obtained through empirical measurements. As a consequence, the simulation tool is able to reduce ICPS design and deployment time and provide guidelines to future developers when deploying Bluetooth 5 fog computing nodes and tags in complex industrial scenarios.

López Iturri, Peio

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