Open Access
Experimental evidence of the viability of thermoelectric generators to power volcanic monitoring stations
(MDPI, 2020) Catalán Ros, Leyre; Garacochea Sáenz, Amaia; Casi Satrústegui, Álvaro; Araiz Vega, Miguel; Aranguren Garacochea, Patricia; Astrain Ulibarrena, David; Ingeniaritza; Institute of Smart Cities - ISC; Ingeniería
Although there is an important lack of commercial thermoelectric applications mainly due to their low efficiency, there exist some cases in which thermoelectric generators are the best option thanks to their well-known advantages, such as reliability, lack of maintenance and scalability. In this sense, the present paper develops a novel thermoelectric application in order to supply power to volcanic monitoring stations, making them completely autonomous. These stations become indispensable in any volcano since they are able to predict eruptions. Nevertheless, they present energy supply difficulties due to the absence of power grid, the remote access, and the climatology. As a solution, this work has designed a new integral system composed of thermoelectric generators with high efficiency heat exchangers, and its associated electronics, developed thanks to Internet of Things (IoT) technologies. Thus, the heat emitted from volcanic fumaroles is transformed directly into electricity with thermoelectric generators with passive heat exchangers based on phase change, leading to a continuous generation without moving parts that powers different sensors, the information of which is emitted via LoRa. The viability of the solution has been demonstrated both at the laboratory and at a real volcano, Teide (Canary Islands, Spain), where a compact prototype has been installed in an 82 C fumarole. The results obtained during more than eight months of operation prove the robustness and durability of the developed generator, which has been in operation without maintenance and under several kinds of meteorological conditions, leading to an average generation of 0.49W and a continuous emission over more than 14 km.
Open Access
Experimental evaluation of a transcritical CO2 refrigeration facility working with an internal heat exchanger and a thermoelectric subcooler: performance assessment and comparative
(Elsevier, 2022) Casi Satrústegui, Álvaro; Aranguren Garacochea, Patricia; Araiz Vega, Miguel; Sánchez, Daniel; Cabello, Ramón; Astrain Ulibarrena, David; Ingeniería; Ingeniaritza; Gobierno de Navarra / Nafarroako Gobernua; Universidad Pública de Navarra / Nafarroako Unibertsitate Publikoa
The use of carbon dioxide in transcritical state has become one of the most used solutions to comply with the F-Gas directive and reduce greenhouse gases emissions from refrigeration systems at high ambient temperatures. For low-medium power units, the commonly used solutions to improve the efficiency such as the ejector, multiple compressor arrangements, mechanical subcooler, etc., add complexity and increase the cost of the refrigeration facility, which is not ideal for small units. In this low-medium power range, two technologies stand out to increase the performance of a carbon dioxide transcritical cycle: the internal heat exchanger and the thermoelectric subcooler. This study brings a complete research in which both solutions have been tested in the same experimental transcritical carbon dioxide refrigeration facility under the same working conditions. It focuses on the real performance of both systems and discusses the strengths and weaknesses of using an internal heat exchanger or a thermoelectric subcooler. The results show that the thermoelectric subcooler outperforms the internal heat exchanger in both the coefficient of performance and the cooling capacity while also being a more controllable and flexible solution.
Open Access
Computational study of geothermal thermoelectric generators with phase change heat exchangers
(Elsevier, 2020) Catalán Ros, Leyre; Araiz Vega, Miguel; Aranguren Garacochea, Patricia; Astrain Ulibarrena, David; Ingeniaritza; Institute of Smart Cities - ISC; Ingeniería
The use of thermoelectric generators with phase change heat exchangers has demonstrated to be an interesting and environmentally friendly alternative to enhanced geothermal systems (EGS) in shallow hot dry rock fields (HDR), since rock fracture is avoided. The present paper studies the possibilities of the former proposal in a real location: Timanfaya National Park (Canary Islands, Spain), one of the greatest shallow HDR fields in the world, with 5000 m2 of characterized geothermal anomalies presenting temperatures up to 500 °C at only 2 m deep. For this purpose, a computational model based on the thermal-electrical analogy has been developed and validated thanks to a real prototype, leading to a relative error of less than 8%. Based on this model, two prototypes have been designed and studied for two different areas within the park, varying the size of the heat exchangers and the number of thermoelectric modules installed. As a result, the potential of the solution is demonstrated, leading to an annual electricity generation of 681.53 MWh thanks to the scalability of thermoelectric generators. This generation is obtained without moving parts nor auxiliary consumption, thus increasing the robustness of the device and removing maintenance requirements.
Open Access
Performance assessment of an experimental CO2 transcritical refrigeration plant working with a thermoelectric subcooler in combination with an internal heat exchanger
(Elsevier, 2022) Casi Satrústegui, Álvaro; Aranguren Garacochea, Patricia; Araiz Vega, Miguel; Sánchez, Daniel; Cabello, Ramón; Astrain Ulibarrena, David; Ingeniaritza; Institute of Smart Cities - ISC; Ingeniería; Gobierno de Navarra / Nafarroako Gobernua; Universidad Pública de Navarra / Nafarroako Unibertsitate Publikoa
Regulations in the refrigeration sector are forcing the transition to low global warming potential fluids such as carbon dioxide in order to decrease direct greenhouse gases emissions. Several technologies have arisen over the past years to compensate the low performance of the transcritical carbon dioxide vapour compression cycle at high ambient temperatures. For low-medium power units, the inclusion of a thermoelectric subcooler or an internal heat exchanger have been proven as effective solutions for enhancing the coefficient of performance. However, the combination of a thermoelectric subcooler and an internal heat exchanger working simultaneously is yet to be explored theoretically or experimentally. This work presents, for the first time, an experimental transcritical carbon dioxide refrigeration facility that works simultaneously with a thermoelectric subcooler and with an internal heat exchanger in order to boost the cooling capacity and coefficient of performance of the refrigeration system. The experimental tests report improvements at optimum working conditions of 22.4 % in the coefficient of performance and an enhancement in the cooling capacity of 22.5 %. The 22.4 % increase in coefficient of performance would result in a decrease of energy consumption along a reduction of the greenhouse gases emissions. The proposed combination of a thermoelectric subcooler and an internal heat exchanger outperforms each of the technologies on their own and presents itself as a great controllable solution to boost the performance and reduce the greenhouse gasses emissions of transcritical carbon dioxide refrigeration cycles.
Open Access
Experimental development of a novel thermoelectric generator without moving parts to harness shallow hot dry rock fields
(2021) Alegría Cía, Patricia; Rodríguez García, Antonio; Catalán Ros, Leyre; Astrain Ulibarrena, David; Araiz Vega, Miguel; Ingeniería; Institute of Smart Cities - ISC; Ingeniaritza
Nowadays, geothermal energy in shallow hot dry rocks is not exploited enough due to the high economic and environmental impact as well as the lack of scalability of the existing technologies. Here, thermoelectricity has a great future potential due to its robustness, absence of moving parts and modularity. With this research, the feasibility of a novel and robust geothermal thermoelectric generator whose working principle is phase change has been experimentally demonstrated, as well as the importance of compactness to maximize its efficiency and thus, power generation.
Open Access
Auxiliary consumption: a necessary energy that affects thermoelectric generation
(Elsevier, 2018) Aranguren Garacochea, Patricia; Araiz Vega, Miguel; Astrain Ulibarrena, David; Ingeniería Mecánica, Energética y de Materiales; Mekanika, Energetika eta Materialen Ingeniaritza
Waste heat recovery can apply to a wide range of applications, from transportation, or industries to domestic appliances. Thermoelectric generation technology applied to those cases could produce electrical energy and thus improve their efficiency. A validated computational methodology, which simulates the behavior of any thermoelectric generator and calculates the energy consumption of the auxiliary equipment involved, has been used to determine the potential of waste heat harvesting. The usable energy, the net energy, generated has to be maximized, not only the thermoelectric generation has to be maximized, but also the consumption of the auxiliary equipment has to be minimized, or if possible eliminated. Heat exchangers with a liquid as the heat carrier procure high thermoelectric generations, as their thermal resistances are very low, nevertheless when the consumption of their auxiliary consumption is borne in mind, their use is not that promising. The optimal thermoelectric energy obtained from the flue gases of a real industry using these dissipation systems is 119 MWh/year, while the maximum net energy is 73 MWh/year due to the consumption of the auxiliary equipment. The latest scenario does not only represent a 40% reduction from the optimal thermoelectric generation but also a different optimal working point. The complete elimination of the auxiliary equipment using novel biphasic thermosyphons with free convection at the same application produces a net energy of 128 MWh/year. This novel dissipation technology presents an increase on the thermoelectric generation due to its low thermal resistances, but above all due to the elimination of the auxiliary consumption.
Open Access
Heat pipes thermal performance for a reversible thermoelectric cooler-heat pump for a nZEB
(Elsevier, 2019) Aranguren Garacochea, Patricia; Díaz de Garayo, Sergio; Martínez Echeverri, Álvaro; Araiz Vega, Miguel; Astrain Ulibarrena, David; Ingeniaritza; Institute of Smart Cities - ISC; Ingeniería
The nZEB standards reduce the energy demand of these buildings to a minimum, obtaining this little energy from renewable resources. Taking these aspect into consideration, a thermoelectric cooler-heat pump is proposed to achieve the comfort temperature along the whole year. The same device can provide heat in winter and it can cool down the buildings in summer just by switching the voltage supply polarity. Heat pipes are studied to work on both sides of the thermoelectric modules in order to optimize the heat transfer as these devices present really good thermal resistances and they can work in any position. However, they present pretty different thermal resistances if they work on the cold or on the hot side of the modules. A methodology to thermally characterize these heat exchangers working in both orientations is proposed and a validated computational model is developed to optimize the thermoelectric cooler-heat pump for a nZEB application. The number of thermoelectric modules, the position of the device, the ambient temperature and the air mass flow determine the operation and consequently they need to be studied in order to optimize the application.
Open Access
Thermoelectric heat recovery in a real industry: from laboratory optimization to reality
(Elsevier, 2021) Casi Satrústegui, Álvaro; Araiz Vega, Miguel; Catalán Ros, Leyre; Astrain Ulibarrena, David; Ingeniaritza; Institute of Smart Cities - ISC; Ingeniería; Gobierno de Navarra / Nafarroako Gobernua, 0011-1365-2018-000101
Thermoelectricity, in the form of thermoelectric generators, holds a great potential in waste heat recovery, this potential has been studied and proved in several laboratory and theoretical works. By the means of a thermoelectric generator, part of the energy that normally is wasted in a manufacturing process, can be transformed into electricity, however, implementing this technology in real industries still remains a challenge and on-site tests need to be performed in order to prove the real capabilities of this technology. In this work, a computational model to simulate the behaviour of a thermoelectric generator that harvest waste heat from hot fumes is developed. Using the computational model an optimal configuration for a thermoelectric generator is obtained, also an experimental study of the performance of different heat pipes working as cold side heat exchangers is carried out in order to optimize the performance of the whole thermoelectric generator, thermal resistances of under 0,25 K/W are obtained. The optimized configuration of the thermoelectric generator has been built, installed and tested under real conditions at a rockwool manufacturing plant and experimental data has been obtained during the 30 days field test period. Results show that 4.6 W of average electrical power are produced during the testing period with an efficiency of 2.38%. Moreover, the computational model is validated using this experimental data. Furthermore, the full harvesting potential of an optimized designed that takes advantage of the whole pipe is calculated using the validated computational model, resulting in 30.8 MWh of energy harvested during a sample year which could meet the demand of 8.34 Spanish average households.
Open Access
Field test of a geothermal thermoelectric generator without moving parts on the Hot Dry Rock field of Timanfaya National Park
(Elsevier, 2023) Catalán Ros, Leyre; Alegría Cía, Patricia; Araiz Vega, Miguel; Astrain Ulibarrena, David; Institute of Smart Cities - ISC; Universidad Pública de Navarra / Nafarroako Unibertsitate Publikoa
Although in the last years thermoelectric generators have arisen as a solution to boost geothermal power generation, tests on field are still scarce. The vast majority of the available studies focus on computational simulations or laboratory experiments, mainly with active heat exchangers that require pumps or fans, and, consequently, present moving parts and auxiliary consumption. The present paper demonstrates for the first time the suitability of a geothermal thermoelectric generator (GTEG) with passive phase change heat exchangers, and therefore, without moving parts nor auxiliary consumption, on the shallow Hot Dry Rock (HDR) field of Timanfaya National Park (Canary Islands, Spain), where 173 °C air anomalies can be found. The device has been in operation without maintenance for 2 years now, producing more than 520 kWh of energy. In terms of power generation, since the installed device is in turn composed of two prototypes with 10 and 6 thermoelectric modules, it has been confirmed that installing more modules leads to a lower generation per module, although total generation can be higher. In fact, the prototype with 10 thermoelectric modules generated a maximum of 20.9 W (2.09 W per module) with a temperature difference between sources of 158 °C, while the prototype with 6 thermoelectric modules obtained 16.67 W (2.78 W per module) under the same conditions. These results open the door for a large-scale exploitation thanks to the intrinsic advantages of modularity, reliability, robustness, and minimal environmental impact of the developed device.
Open Access
400 W facility of geothermal thermoelectric generators from hot dry rocks on the Canary Islands
(Elsevier, 2025-06-01) Alegría Cía, Patricia; Pascual Lezaun, Nerea; Catalán Ros, Leyre; Araiz Vega, Miguel; Astrain Ulibarrena, David; Institute of Smart Cities - ISC; Universidad Pública de Navarra / Nafarroako Unibertsitate Publikoa
Geothermal energy has a great potential to be harnessed and requires a boost in technologies to enhance its use. The Canary Islands have a great dependence on fossil fuels, and Lanzarote has important geothermal anomalies currently unexploited due to the absence of water in the soil, what hinders the use of vapour turbines. This work presents the development of the first facility of geothermal thermoelectric generators operating in the world. This novel generators are producing 400 W of power in Timanfaya National Park. It has three geothermal thermoelectric generators, each with 4 thermosyphons per borehole and 40 thermoelectric modules that directly transform heat into electricity. This facility, with the advantages of geothermal energy such as continuity and independence on the weather, requires low maintenance because it does not require moving parts nor water consumption. That makes feasible for the first time to harness the geothermal potential in Lanzarote, producing an electric energy of 9.4 kWh per day, which means 3.42 MWh per year. The field installation of this novel technology has enabled to accurately calculate the Levelized Cost of Energy, which is 0.22 €/kWh. Although a 29% decrease in the power generated by thermoelectric module was detected when installing a GTEG with 40 modules with respect to a GTEG with 10 modules, this decrease is compensated by the fact that by installing more modules, the electrical production per borehole is optimized, reducing the LCOE. The developed facility will avoid the emission of 2.3 tons of CO2 and is totally respectful with the environment if compared to conventional geothermal power plants.