Open Access
Computational study of geothermal thermoelectric generators with phase change heat exchangers
(Elsevier, 2020) Catalán Ros, Leyre; Araiz Vega, Miguel; Aranguren Garacochea, Patricia; Astrain Ulibarrena, David; Ingeniaritza; Institute of Smart Cities - ISC; Ingeniería
The use of thermoelectric generators with phase change heat exchangers has demonstrated to be an interesting and environmentally friendly alternative to enhanced geothermal systems (EGS) in shallow hot dry rock fields (HDR), since rock fracture is avoided. The present paper studies the possibilities of the former proposal in a real location: Timanfaya National Park (Canary Islands, Spain), one of the greatest shallow HDR fields in the world, with 5000 m2 of characterized geothermal anomalies presenting temperatures up to 500 °C at only 2 m deep. For this purpose, a computational model based on the thermal-electrical analogy has been developed and validated thanks to a real prototype, leading to a relative error of less than 8%. Based on this model, two prototypes have been designed and studied for two different areas within the park, varying the size of the heat exchangers and the number of thermoelectric modules installed. As a result, the potential of the solution is demonstrated, leading to an annual electricity generation of 681.53 MWh thanks to the scalability of thermoelectric generators. This generation is obtained without moving parts nor auxiliary consumption, thus increasing the robustness of the device and removing maintenance requirements.
Open Access
New opportunities for electricity generation in shallow hot dry rock fields: a study of thermoelectric generators with different heat exchangers
(Elsevier, 2019) Catalán Ros, Leyre; Aranguren Garacochea, Patricia; Araiz Vega, Miguel; Pérez Artieda, Miren Gurutze; Astrain Ulibarrena, David; Institute of Smart Cities - ISC
Despite being one of the largest renewable sources, geothermal energy is not widely utilized for electricity generation. In order to leverage shallow hot dry rock (HDR) fields, the present paper proposes an alternative to enhanced geothermal systems (EGS): thermoelectric generators. Based on the conditions of Timanfaya National Park, a prototype has been built to experimentally analyze the feasibility of the proposed solution. The prototype is composed by a two phase closed thermosyphon (TPCT) as hot side heat exchanger, two thermoelectric modules, and it considers different cold side heat exchangers: fin dissipators assisted by a fan and loop thermosyphons, both with various geometries. Experiments have demonstrated that loop thermosyphons represent the best alternative due to their low thermal resistance and, especially, due to their lack of auxiliary consumption, leading to a maximum net power generation of 3.29 W per module with a temperature difference of 180 °C (200 °C in the hot side and 20 °C as ambient temperature), 54% more than with fin dissipators. Hence, there exists a new opportunity for electricity generation in shallow hot dry rock fields: thermoelectric generators with biphasic thermosyphons as heat exchangers, a patented and robust solution.
Open Access
Thermoelectric generator for high temperature geothermal anomalies: experimental development and field operation
(Elsevier, 2023) Alegría Cía, Patricia; Catalán Ros, Leyre; Araiz Vega, Miguel; Casi Satrústegui, Álvaro; Astrain Ulibarrena, David; Institute of Smart Cities - ISC; Universidad Pública de Navarra / Nafarroako Unibertsitate Publikoa
In the current climate and energy context, it is important to develop technologies that permit increase the use of renewable sources such as geothermal energy. Enhancing the use of this renewable source is particularly important in some places, due to its availability and the enormous dependence on fossil fuels, as is the case of the Canary Islands. This work proposes the use of thermoelectric generators with heat exchangers working by phase change to transform the heat from the shallow high temperature geothermal anomalies on the island of Lanzarote directly into electricity, since the use of conventional geothermal power plants would not be possible because they would damage the protected environment. To bring this proposal to reality, this work has succeeded in developing and field-installing a geothermal thermoelectric generator that operates without moving parts thanks to its phase-change heat exchangers. This robust generator do not require maintenance nor auxiliary consumption, and produces a minimal environmental impact, it is noiseless, and the use of water as working fluid makes it completely harmless. The developed device consists of a thermosyphon as hot side heat exchanger, thermoelectric modules and cold side heat exchangers also based in phase change. Tests were carried out in the laboratory at various heat source temperatures and varying the number of thermoelectric modules. It was determined that installing more modules decreases the efficiency per module (from 4.83% with 4 modules to 4.59% with 8 modules at a temperature difference between sources of 235 °C), but for the number of modules tested the total power increases, so the field installation was carried out with 8 modules. After the good results in the laboratory, it was satisfactorily installed at Timanfaya National Park (Lanzarote, Spain) in a borehole with gases at 465 °C. This generator presents a maximum output power of 36 W (4.5 W per module), and is generating 286.94 kWh per year, demonstrating the great potential of the developed thermoelectric generators to build a larger-scale renewable installation.
Open Access
Computer simulations of silicide-tetrahedrite thermoelectric generators
(MDPI, 2022) Coelho, Rodrigo; Casi Satrústegui, Álvaro; Araiz Vega, Miguel; Astrain Ulibarrena, David; Branco Lopes, Elsa; Brito, Francisco P.; Gonçalves, Antonio P.; Ingeniería; Ingeniaritza; Institute of Smart Cities - ISC
With global warming and rising energy demands, it is important now than ever to transit to renewable energy systems. Thermoelectric (TE) devices can present a feasible alternative to generate clean energy from waste heat. However, to become attractive for large-scale applications, such devices must be cheap, efficient, and based on ecofriendly materials. In this study, the potential of novel silicide-tetrahedrite modules for energy generation was examined. Computer simulations based on the finite element method (FEM) and implicit finite difference method (IFDM) were performed. The developed computational models were validated against data measured on a customized system working with commercial TE devices. The models were capable of predicting the TEGs’ behavior with low deviations (≤10%). IFDM was used to study the power produced by the silicide-tetrahedrite TEGs for different ∆T between the sinks, whereas FEM was used to study the temperature distributions across the testing system in detail. To complement these results, the influence of the electrical and thermal contact resistances was evaluated. High thermal resistances were found to affect the devices ∆T up to ~15%, whereas high electrical contact resistances reduced the power output of the silicide-tetrahedrite TEGs by more than ~85%.
Open Access
Experimental development of a novel thermoelectric generator without moving parts to harness shallow hot dry rock fields
(Elsevier, 2022) Alegría Cía, Patricia; Catalán Ros, Leyre; Araiz Vega, Miguel; Rodríguez García, Antonio; Astrain Ulibarrena, David; Ingeniaritza; Institute of Smart Cities - ISC; Ingeniería
Nowadays, geothermal energy in shallow hot dry rock fields is not exploited enough due to the high economic and environmental impact as well as the lack of scalability of the existing technologies. Here, thermoelectricity has a great future potential due to its robustness, absence of moving parts and modularity. However, the efficiency of a thermoelectric generator depends highly on the heat exchangers. In this work, a novel geothermal thermoelectric generator is experimentally developed, characterizing different configurations of biphasic heat exchangers to obtain low thermal resistances that allow the maximum efficiency in the thermoelectric modules. As a result, robust and passive heat exchangers were obtained with thermal resistances of 0.07 K/W and 0.4 K/W in the hot and cold sides, respectively. The geothermal thermoelectric generator was built with the most effective heat exchangers and was experimented under different temperature and convection conditions, generating 36 W (17 W by a prototype with 10 modules and 19 W by a prototype with 6 modules) for a temperature difference of 160 °C between the heat source and the environment. Furthermore, the experimental development showed that it is possible to increase electricity generation with a more compact generator, since a decrease in the number of modules from 10 to 6 increases the efficiency from 3.72% to 4.06%. With this research, the feasibility of a novel and robust geothermal thermoelectric generator whose working principle is phase change has been experimentally demonstrated, as well as the importance of compactness to maximize its efficiency and thus, power generation.
Open Access
Experimental and computational investigation of passive heat exchangers to enhance the performance of a geothermal thermoelectric generator
(Elsevier, 2024) Pascual Lezaun, Nerea; Alegría Cía, Patricia; Araiz Vega, Miguel; Martínez Echeverri, Álvaro; Astrain Ulibarrena, David; Ingeniería; Ingeniaritza; Institute of Smart Cities - ISC
Thermoelectric devices hold significant promise for generating electricity from geothermal heat, enabling the powering of measuring equipment in remote locations without the need for moving parts. Nevertheless, most developed geothermal thermoelectric generators employ fans and pumps to enhance heat transfer, thereby compromising the robustness and reliability inherent to thermoelectricity. Furthermore, there is a lack of research on passive heat exchangers for geothermal thermoelectric generators, particularly in studying their operation under a wide range of meteorological conditions. Therefore, this paper conducts a comprehensive analysis of passive heat exchangers for the cold side of the generators. Phase-change-based heat exchangers differing in their length and fluid are studied experimentally, along with a fin dissipator. Additionally, the influence of wind velocity on heat transfer and mechanical requirements is further explored through a Computational Fluid Dynamics model. The most significant outcome is quantifying the impact of the design parameters and operational variables on the electrical production of the thermoelectric generator. Accordingly, this research aims to broaden the application of these generators to extreme environments, such as Deception Island in Antarctica. Under average operational conditions, generators incorporating 400 mm water heat pipes generate 0.95 W per thermoelectric module, while those incorporating heat pipes with methanol achieve an average of 0.70 W. Moreover, water and methanol-based systems produce 120% and 60% more power than generators using a fin dissipator. Nonetheless, for temperatures beyond -6.5 °C, water might freeze and the methanol-based heat exchangers become more suitable.
Open Access
Auxiliary consumption: a necessary energy that affects thermoelectric generation
(Elsevier, 2018) Aranguren Garacochea, Patricia; Araiz Vega, Miguel; Astrain Ulibarrena, David; Ingeniería Mecánica, Energética y de Materiales; Mekanika, Energetika eta Materialen Ingeniaritza
Waste heat recovery can apply to a wide range of applications, from transportation, or industries to domestic appliances. Thermoelectric generation technology applied to those cases could produce electrical energy and thus improve their efficiency. A validated computational methodology, which simulates the behavior of any thermoelectric generator and calculates the energy consumption of the auxiliary equipment involved, has been used to determine the potential of waste heat harvesting. The usable energy, the net energy, generated has to be maximized, not only the thermoelectric generation has to be maximized, but also the consumption of the auxiliary equipment has to be minimized, or if possible eliminated. Heat exchangers with a liquid as the heat carrier procure high thermoelectric generations, as their thermal resistances are very low, nevertheless when the consumption of their auxiliary consumption is borne in mind, their use is not that promising. The optimal thermoelectric energy obtained from the flue gases of a real industry using these dissipation systems is 119 MWh/year, while the maximum net energy is 73 MWh/year due to the consumption of the auxiliary equipment. The latest scenario does not only represent a 40% reduction from the optimal thermoelectric generation but also a different optimal working point. The complete elimination of the auxiliary equipment using novel biphasic thermosyphons with free convection at the same application produces a net energy of 128 MWh/year. This novel dissipation technology presents an increase on the thermoelectric generation due to its low thermal resistances, but above all due to the elimination of the auxiliary consumption.
Open Access
Impact of a thermoelectric subcooler heat exchanger on a carbon dioxide transcritical refrigeration facility
(Elsevier, 2022) Casi Satrústegui, Álvaro; Aranguren Garacochea, Patricia; Araiz Vega, Miguel; Alegría Cía, Patricia; Astrain Ulibarrena, David; Ingeniaritza; Institute of Smart Cities - ISC; Ingeniería; Gobierno de Navarra / Nafarroako Gobernua; Universidad Pública de Navarra / Nafarroako Unibertsita
To improve the performance of vapour compression refrigeration cycles, the inclusion of a thermoelectric subcooler for low-medium power units has been the focus of recent studies due to its robustness, compactness and simplicity of operation. In thermoelectric systems, it has been demonstrated that the heat exchangers used in the hot and cold side of the thermoelectric modules have a critical impact in the performance of the system. This influence has not yet been studied for thermoelectric subcooling systems in vapour compression cycles. This work, for the first time, evaluates the impact that the heat exchangers of a thermoelectric subcooler, included in a transcritical carbon dioxide refrigeration cycle, have, in the performance of the refrigeration cycle. The influence is quantified in terms of: optimum working conditions, coefficient of performance and cooling capacity. The results show that, through an optimization of the heat exchangers of the thermoelectric subcooler, the performance improvements on the coefficient of performance using this technology are boosted from 11.96 to 14.75 % and the upgrade in the cooling capacity of the system rises from 21.4 to 26.3 %. Moreover, the optimum gas-cooler working pressure of the system is reduced and the optimum voltage supplied to the thermoelectric modules increases.
Open Access
Thermoelectric generators for waste heat harvesting: a computational and experimental approach
(Elsevier, 2017) Aranguren Garacochea, Patricia; Araiz Vega, Miguel; Astrain Ulibarrena, David; Martínez Echeverri, Álvaro; Ingeniería Mecánica, Energética y de Materiales; Mekanika, Energetika eta Materialen Ingeniaritza
Waste heat generation has a widespread presence into daily applications, however, due to the low-temperature grade which presents, its exploitation with the most common technologies is complicated. Thermoelectricity presents the possibility of harvesting any temperature grade heat; besides it also includes many other advantages which make thermoelectric generators perfect for generating electric power from waste heat. A prototype divided into two levels along the chimney which uses the waste heat of a combustion has been built. The experimentation has been used to determine the parameters that influence the generation and to validate a generic computational model able to predict the thermoelectric generation of any application, but specially applications where waste heat is harvested. The temperature and mass flow of the flue gases and the load resistance determine the generation, and consequently, these parameters have been included into the model, among many others. This computational model incorporates all the elements included into the generators (heat exchangers, ceramics, unions) and all the thermoelectric phenomena and moreover, it takes into account the temperature loss of the flue gases while circulating along the thermoelectric generator. The built prototype presents a 65 % reduction in the generation of the two levels of the thermoelectric generator due to the temperature loss of the flue gases. The general computational model predicts the thermoelectric generation with an accuracy of the ±12 %.
Open Access
Thermoelectric heat recovery in a real industry: from laboratory optimization to reality
(Elsevier, 2021) Casi Satrústegui, Álvaro; Araiz Vega, Miguel; Catalán Ros, Leyre; Astrain Ulibarrena, David; Ingeniaritza; Institute of Smart Cities - ISC; Ingeniería; Gobierno de Navarra / Nafarroako Gobernua, 0011-1365-2018-000101
Thermoelectricity, in the form of thermoelectric generators, holds a great potential in waste heat recovery, this potential has been studied and proved in several laboratory and theoretical works. By the means of a thermoelectric generator, part of the energy that normally is wasted in a manufacturing process, can be transformed into electricity, however, implementing this technology in real industries still remains a challenge and on-site tests need to be performed in order to prove the real capabilities of this technology. In this work, a computational model to simulate the behaviour of a thermoelectric generator that harvest waste heat from hot fumes is developed. Using the computational model an optimal configuration for a thermoelectric generator is obtained, also an experimental study of the performance of different heat pipes working as cold side heat exchangers is carried out in order to optimize the performance of the whole thermoelectric generator, thermal resistances of under 0,25 K/W are obtained. The optimized configuration of the thermoelectric generator has been built, installed and tested under real conditions at a rockwool manufacturing plant and experimental data has been obtained during the 30 days field test period. Results show that 4.6 W of average electrical power are produced during the testing period with an efficiency of 2.38%. Moreover, the computational model is validated using this experimental data. Furthermore, the full harvesting potential of an optimized designed that takes advantage of the whole pipe is calculated using the validated computational model, resulting in 30.8 MWh of energy harvested during a sample year which could meet the demand of 8.34 Spanish average households.