Open Access
Thermoelectric generators for waste heat harvesting: a computational and experimental approach
(Elsevier, 2017) Aranguren Garacochea, Patricia; Araiz Vega, Miguel; Astrain Ulibarrena, David; Martínez Echeverri, Álvaro; Ingeniería Mecánica, Energética y de Materiales; Mekanika, Energetika eta Materialen Ingeniaritza
Waste heat generation has a widespread presence into daily applications, however, due to the low-temperature grade which presents, its exploitation with the most common technologies is complicated. Thermoelectricity presents the possibility of harvesting any temperature grade heat; besides it also includes many other advantages which make thermoelectric generators perfect for generating electric power from waste heat. A prototype divided into two levels along the chimney which uses the waste heat of a combustion has been built. The experimentation has been used to determine the parameters that influence the generation and to validate a generic computational model able to predict the thermoelectric generation of any application, but specially applications where waste heat is harvested. The temperature and mass flow of the flue gases and the load resistance determine the generation, and consequently, these parameters have been included into the model, among many others. This computational model incorporates all the elements included into the generators (heat exchangers, ceramics, unions) and all the thermoelectric phenomena and moreover, it takes into account the temperature loss of the flue gases while circulating along the thermoelectric generator. The built prototype presents a 65 % reduction in the generation of the two levels of the thermoelectric generator due to the temperature loss of the flue gases. The general computational model predicts the thermoelectric generation with an accuracy of the ±12 %.
Open Access
Net thermoelectric power generation improvement through heat transfer optimization
(Elsevier, 2017) Aranguren Garacochea, Patricia; Astrain Ulibarrena, David; Rodríguez García, Antonio; Martínez Echeverri, Álvaro; Ingeniería Mecánica, Energética y de Materiales; Mekanika, Energetika eta Materialen Ingeniaritza
Thermoelectric generation contributes to obtain a more sustainable energetic system giving its potential to harvest waste heat and convert it into electric power. In the present study a computational optimal net generation of 108.05 MWh/year was produced out of the flue gases of a real tile furnace located in Spain (the equivalent to supply the energy to 31 Spanish dwellings). This maximum generation has been obtained through the optimization of the hot and cold heat exchangers, the number of thermoelectric modules (TEMs) installed and the mass flows of the refrigerants, including the temperature loss of the flue gases and the influence of the heat power to dissipate over the heat dissipators. The results are conclusive, the installation of more TEMs does not always imply higher thermoelectric generation, so the occupancy ratio (δ) has to be optimized. The optimal generation has been achieved covering the 42 % of the surface of the chimney of the tile furnace with TEMs and using heat pipes on the cold side, which present smaller thermal resistances than the finned dissipators for similar consumptions of their fans. Moreover, the high influence of the consumption of the auxiliary equipment shows the importance of considering it to obtain realistic usable electric energy from real applications.
Open Access
Experimental study and optimization of thermoelectric-driven autonomous sensors for the chimney of a biomass power plant
(2014) Rodríguez García, Antonio; Astrain Ulibarrena, David; Martínez Echeverri, Álvaro; Aranguren Garacochea, Patricia; Ingeniería Mecánica, Energética y de Materiales; Mekanika, Energetika eta Materialen Ingeniaritza
In the work discussed in this paper a thermoelectric generator was developed to harness waste heat from the exhaust gas of a boiler in a biomass power plant and thus generate electric power to operate a flowmeter installed in the chimney, to make it autonomous. The main objective was to conduct an experimental study to optimize a previous design obtained after computational work based on a simulation model for thermoelectric generators. First, several places inside and outside the chimney were considered as sites for the thermoelectricity-driven autonomous sensor. Second, the thermoelectric generator was built and tested to assess the effect of the cold-side heat exchanger on the electric power, power consumption by the flowmeter, and transmission frequency. These tests provided the best configuration for the heat exchanger, which met the transmission requirements for different working conditions. The final design is able to transmit every second and requires neither batteries nor electric wires. It is a promising application in the field of thermoelectric generation.
Open Access
Computational study of geothermal thermoelectric generators with phase change heat exchangers
(Elsevier, 2020) Catalán Ros, Leyre; Araiz Vega, Miguel; Aranguren Garacochea, Patricia; Astrain Ulibarrena, David; Ingeniaritza; Institute of Smart Cities - ISC; Ingeniería
The use of thermoelectric generators with phase change heat exchangers has demonstrated to be an interesting and environmentally friendly alternative to enhanced geothermal systems (EGS) in shallow hot dry rock fields (HDR), since rock fracture is avoided. The present paper studies the possibilities of the former proposal in a real location: Timanfaya National Park (Canary Islands, Spain), one of the greatest shallow HDR fields in the world, with 5000 m2 of characterized geothermal anomalies presenting temperatures up to 500 °C at only 2 m deep. For this purpose, a computational model based on the thermal-electrical analogy has been developed and validated thanks to a real prototype, leading to a relative error of less than 8%. Based on this model, two prototypes have been designed and studied for two different areas within the park, varying the size of the heat exchangers and the number of thermoelectric modules installed. As a result, the potential of the solution is demonstrated, leading to an annual electricity generation of 681.53 MWh thanks to the scalability of thermoelectric generators. This generation is obtained without moving parts nor auxiliary consumption, thus increasing the robustness of the device and removing maintenance requirements.
Open Access
New opportunities for electricity generation in shallow hot dry rock fields: a study of thermoelectric generators with different heat exchangers
(Elsevier, 2019) Catalán Ros, Leyre; Aranguren Garacochea, Patricia; Araiz Vega, Miguel; Pérez Artieda, Miren Gurutze; Astrain Ulibarrena, David; Institute of Smart Cities - ISC
Despite being one of the largest renewable sources, geothermal energy is not widely utilized for electricity generation. In order to leverage shallow hot dry rock (HDR) fields, the present paper proposes an alternative to enhanced geothermal systems (EGS): thermoelectric generators. Based on the conditions of Timanfaya National Park, a prototype has been built to experimentally analyze the feasibility of the proposed solution. The prototype is composed by a two phase closed thermosyphon (TPCT) as hot side heat exchanger, two thermoelectric modules, and it considers different cold side heat exchangers: fin dissipators assisted by a fan and loop thermosyphons, both with various geometries. Experiments have demonstrated that loop thermosyphons represent the best alternative due to their low thermal resistance and, especially, due to their lack of auxiliary consumption, leading to a maximum net power generation of 3.29 W per module with a temperature difference of 180 °C (200 °C in the hot side and 20 °C as ambient temperature), 54% more than with fin dissipators. Hence, there exists a new opportunity for electricity generation in shallow hot dry rock fields: thermoelectric generators with biphasic thermosyphons as heat exchangers, a patented and robust solution.
Open Access
Initiative to increment the number of women in STEM degrees: women, science and technology chair of the Public University of Navarre
(IEEE, 2020) Aranguren Garacochea, Patricia; San Martín Biurrun, Idoia; Catalán Ros, Leyre; Martínez Ramírez, Alicia; Jurío Munárriz, Aránzazu; Díaz Lucas, Silvia; Pérez Artieda, Miren Gurutze; Gómez Fernández, Marisol; Barrenechea Tartas, Edurne; Estadística, Informática y Matemáticas; Ingeniería; Ingeniería Eléctrica, Electrónica y de Comunicación; Estatistika, Informatika eta Matematika; Ingeniaritza; Ingeniaritza Elektrikoa, Elektronikoaren eta Telekomunikazio Ingeniaritzaren; Gobierno de Navarra / Nafarroako Gobernua; Universidad Pública de Navarra / Nafarroako Unibertsitate Publikoa
The Public University of Navarre joined with Navarre Government has created the Women, Science and Technology Chair. This chair arises due to the plummeting tendency of the percentage of women in STEM degrees with the aim of reversing this trend. The programme of activities is defined throughout this contribution by six activities: a Theatre Play, a Poster Award on Final Degree/Masters Project, The 1st Week of Women, Science and Technology, the Promotion of Technical Degrees in schools and high-schools, a Workshop about Gender Stereotypes and the Fostering of Women among Science and Environment. Each activity gained great success and the preset goals were highly accomplished, especially, the 1st Week of Women, Science and Technology activity. The latter achieved a great success both in participation and in repercussion, contributing to visualize the role of women in science and technology.
Open Access
Heat pipes thermal performance for a reversible thermoelectric cooler-heat pump for a nZEB
(Elsevier, 2019) Aranguren Garacochea, Patricia; Díaz de Garayo, Sergio; Martínez Echeverri, Álvaro; Araiz Vega, Miguel; Astrain Ulibarrena, David; Ingeniaritza; Institute of Smart Cities - ISC; Ingeniería
The nZEB standards reduce the energy demand of these buildings to a minimum, obtaining this little energy from renewable resources. Taking these aspect into consideration, a thermoelectric cooler-heat pump is proposed to achieve the comfort temperature along the whole year. The same device can provide heat in winter and it can cool down the buildings in summer just by switching the voltage supply polarity. Heat pipes are studied to work on both sides of the thermoelectric modules in order to optimize the heat transfer as these devices present really good thermal resistances and they can work in any position. However, they present pretty different thermal resistances if they work on the cold or on the hot side of the modules. A methodology to thermally characterize these heat exchangers working in both orientations is proposed and a validated computational model is developed to optimize the thermoelectric cooler-heat pump for a nZEB application. The number of thermoelectric modules, the position of the device, the ambient temperature and the air mass flow determine the operation and consequently they need to be studied in order to optimize the application.
Open Access
Experimental investigation of the applicability of a thermoelectric generator to recover waste heat from a combustion chamber
(Elsevier, 2015) Aranguren Garacochea, Patricia; Astrain Ulibarrena, David; Rodríguez García, Antonio; Martínez Echeverri, Álvaro; Ingeniería Mecánica, Energética y de Materiales; Mekanika, Energetika eta Materialen Ingeniaritza
A thermoelectric generator prototype has been built; it produces 21.56 W of net power, the produced thermoelectric power minus the consumption of the auxiliary equipment, using an area of 0.25 m2 (approximately 100 W/m2). The prototype is located at the exhaust of a combustion chamber and it is provided with 48 thermoelectric modules and two different kinds of heat exchangers, finned heat sinks and heat pipes. Globally, the 40 % of the primary energy used is thrown to the ambient as waste heat; one of the many different applications in which thermoelectricity can be applied is to harvest waste heat to produce electrical power. Besides, the influence on the thermoelectric and on the net power generation of key parameters such as the temperature and mass flow of the exhaust gases, the heat dissipation systems in charge of dispatching the heat into the ambient and the consumption of the auxiliary equipment has been studied. In terms of heat dissipation, the heat pipes outperform the finned dissipators, a 43 % more net power is obtained.
Open Access
Auxiliary consumption: a necessary energy that affects thermoelectric generation
(Elsevier, 2018) Aranguren Garacochea, Patricia; Araiz Vega, Miguel; Astrain Ulibarrena, David; Ingeniería Mecánica, Energética y de Materiales; Mekanika, Energetika eta Materialen Ingeniaritza
Waste heat recovery can apply to a wide range of applications, from transportation, or industries to domestic appliances. Thermoelectric generation technology applied to those cases could produce electrical energy and thus improve their efficiency. A validated computational methodology, which simulates the behavior of any thermoelectric generator and calculates the energy consumption of the auxiliary equipment involved, has been used to determine the potential of waste heat harvesting. The usable energy, the net energy, generated has to be maximized, not only the thermoelectric generation has to be maximized, but also the consumption of the auxiliary equipment has to be minimized, or if possible eliminated. Heat exchangers with a liquid as the heat carrier procure high thermoelectric generations, as their thermal resistances are very low, nevertheless when the consumption of their auxiliary consumption is borne in mind, their use is not that promising. The optimal thermoelectric energy obtained from the flue gases of a real industry using these dissipation systems is 119 MWh/year, while the maximum net energy is 73 MWh/year due to the consumption of the auxiliary equipment. The latest scenario does not only represent a 40% reduction from the optimal thermoelectric generation but also a different optimal working point. The complete elimination of the auxiliary equipment using novel biphasic thermosyphons with free convection at the same application produces a net energy of 128 MWh/year. This novel dissipation technology presents an increase on the thermoelectric generation due to its low thermal resistances, but above all due to the elimination of the auxiliary consumption.
Open Access
Experimental evidence of the viability of thermoelectric generators to power volcanic monitoring stations
(MDPI, 2020) Catalán Ros, Leyre; Garacochea Sáenz, Amaia; Casi Satrústegui, Álvaro; Araiz Vega, Miguel; Aranguren Garacochea, Patricia; Astrain Ulibarrena, David; Ingeniaritza; Institute of Smart Cities - ISC; Ingeniería
Although there is an important lack of commercial thermoelectric applications mainly due to their low efficiency, there exist some cases in which thermoelectric generators are the best option thanks to their well-known advantages, such as reliability, lack of maintenance and scalability. In this sense, the present paper develops a novel thermoelectric application in order to supply power to volcanic monitoring stations, making them completely autonomous. These stations become indispensable in any volcano since they are able to predict eruptions. Nevertheless, they present energy supply difficulties due to the absence of power grid, the remote access, and the climatology. As a solution, this work has designed a new integral system composed of thermoelectric generators with high efficiency heat exchangers, and its associated electronics, developed thanks to Internet of Things (IoT) technologies. Thus, the heat emitted from volcanic fumaroles is transformed directly into electricity with thermoelectric generators with passive heat exchangers based on phase change, leading to a continuous generation without moving parts that powers different sensors, the information of which is emitted via LoRa. The viability of the solution has been demonstrated both at the laboratory and at a real volcano, Teide (Canary Islands, Spain), where a compact prototype has been installed in an 82 C fumarole. The results obtained during more than eight months of operation prove the robustness and durability of the developed generator, which has been in operation without maintenance and under several kinds of meteorological conditions, leading to an average generation of 0.49W and a continuous emission over more than 14 km.