Open Access
Icephobic and anticorrosion coatings deposited by electrospinning on aluminum alloys for aerospace applications
(MDPI, 2021) Vicente Gómara, Adrián; Rivero Fuente, Pedro J.; García, Paloma; Mora, Julio; Carreño, Francisco; Rodríguez Trías, Rafael; Ingeniaritza; Institute for Advanced Materials and Mathematics - INAMAT2; Ingeniería
Anti-icing or passive strategies have undergone a remarkable growth in importance as a complement for the de-icing approaches or active methods. As a result, many efforts for developing icephobic surfaces have been mostly dedicated to apply superhydrophobic coatings. Recently, a different type of ice-repellent structure based on slippery liquid-infused porous surfaces (SLIPS) has attracted increasing attention for being a simple and effective passive ice protection in a wide range of application areas, especially for the prevention of ice formation on aircrafts. In this work, the electrospinning technique has been used for the deposition of PVDF-HFP coatings on samples of the aeronautical alloy AA7075 by using a thickness control system based on the identification of the proper combination of process parameters such as the flow rate and applied voltage. In addition, the influence of the experimental conditions on the nanofiber properties is evaluated in terms of surface morphology, wettability, corrosion resistance, and optical transmittance. The experimental results showed an improvement in the micro/nanoscale structure, which optimizes the superhydro-phobic and anticorrosive behavior due to the air trapped inside the nanotextured surface. In addi-tion, once the best coating was selected, centrifugal ice adhesion tests (CAT) were carried out for two types of icing conditions (glaze and rime) simulated in an ice wind tunnel (IWT) on both as-deposited and liquid-infused coatings (SLIPs). The liquid-infused coatings showed a low water adhesion (low contact angle hysteresis) and low ice adhesion strength, reducing the ice adhesion four times with respect to PTFE (a well-known low-ice-adhesion material used as a reference).
Open Access
Electrospun nanofiber mats for evanescent optical fiber sensors
(Elsevier, 2013) Urrutia Azcona, Aitor; Goicoechea Fernández, Javier; Rivero Fuente, Pedro J.; Matías Maestro, Ignacio; Arregui San Martín, Francisco Javier; Ingeniería Eléctrica, Electrónica y de Comunicación; Ingeniaritza Elektrikoa, Elektronikoa eta Telekomunikazio Ingeniaritza; Institute of Smart Cities - ISC; Ingeniería; Ingeniaritza; Institute for Advanced Materials and Mathematics - INAMAT2; Universidad Pública de Navarra / Nafarroako Unibertsitate Publikoa
In this work, a study about the optical response of electrospun nanofiber (ENF) coatings for their use in evanescent optical fiber sensors is presented. Several types of ENF mats composed of poly(acrylic acid) (PAA) were developed with different ENF diameters and densities. These ENF mats were deposited onto an optical fiber core in order to fabricate humidity evanescent optical fiber sensors. The devices were exposed to relative humidity (RH) variations from 30% RH to 95%RH. The transfer functions of the devices (transmitted optical power versus relative humidity) presented two well-differenced behaviors depending on the ENF diameter and the ENF mat density. The devices with lower ENF diameters and higher mat density showed an increase in the transmitted optical power when RH increased. On the contrary, the devices with higher ENF diameters and lower mat density showed a decrease in the transmitted optical power when RH increased. In addition to this, sensors with thinner ENF overlays, showed a higher sensitivity. In order to study the response time of these devices, the ENFs sensors were submitted to human breathing cycles and presented a response time around 340 ms (exhalation). In spite of the high RH conditions of this experiment, the devices showed a recovery time around 210 ms and a negligible hysteresis or drift with respect to the initial condition (inhalation).
Open Access
Multifunctional protective PVC-ZnO nanocomposite coatings deposited on aluminum alloys by electrospinning
(MDPI, 2019) Iribarren Zabalegui, Álvaro; Rivero Fuente, Pedro J.; Berlanga Labari, Carlos; Larumbe Abuin, Silvia; Miguel, Adrián; Rodríguez Trías, Rafael; Ingeniaritza; Institute for Advanced Materials and Mathematics - INAMAT2; Ingeniería; Universidad Pública de Navarra / Nafarroako Unibertsitate Publikoa, PRO-UPNA 18 (6107)
This paper reports the use of the electrospinning technique for the synthesis of nanocomposite micro/nanofibers by combining a polymeric precursor with hydrophobic behavior like polyvinyl chloride (PVC) with nanoparticles of a corrosion inhibitor like ZnO. These electrospun fibers were deposited on substrates of the aluminum alloy 6061T6 until forming a coating around 100 m. The effect of varying the different electrospinning deposition parameters (mostly applied voltage and flow-rate) was exhaustively analyzed in order to optimize the coating properties. Several microscopy and analysis techniques have been employed, including optical microscopy (OM), field emission scanning electron microscopy (FE-SEM), atomic force microscopy (AFM), thermogravimetric analysis (TGA), and differential scanning calorimetry (DSC). Water contact angle (WCA) measurements have been carried out in order to corroborate the coating hydrophobicity. Finally, their corrosion behavior has been evaluated by electrochemical tests (Tafel curves and pitting potential measurements), showing a relevant improvement in the resultant corrosion resistance of the coated aluminum alloys.
Open Access
Designing multifunctional protective PVC electrospun fibers with tunable properties
(MDPI, 2020) Rivero Fuente, Pedro J.; Rosagaray Burdaspar, Iker; Fuertes Bonel, Juan Pablo; Rodríguez Trías, Rafael; Ingeniaritza; Institute for Advanced Materials and Mathematics - INAMAT2; Ingeniería; Universidad Pública de Navarra / Nafarroako Unibertsitate Publikoa, PJUPNA1929
In this work, the electrospinning technique is used for the fabrication of electrospun functional fibers with desired properties in order to show a superhydrophobic behavior. With the aim to obtain a coating with the best properties, a design of experiments (DoE) has been performed by controlling several inputs operating parameters, such as applied voltage, flow rate, and precursor polymeric concentration. In this work, the reference substrate to be coated is the aluminum alloy (60661T6), whereas the polymeric precursor is the polyvinyl chloride (PVC) which presents an intrinsic hydrophobic nature. Finally, in order to evaluate the coating morphology for the better performance, the following parameters-such as fiber diameter, surface roughness (Ra, Rq), optical properties, corrosion behavior, and wettability-have been deeply analyzed. To sum up, this is the first time that DoE has been used for the optimization of superhydrophobic or anticorrosive surfaces by using PVC precursor for the prediction of an adequate surface morphology as a function of the input operational parameters derived from electrospinning process with the aim to validate better performance.
Open Access
Icephobic coating based on novel SLIPS made of infused PTFE fibers for aerospace application
(MDPI, 2024) Vicente Gómara, Adrián; Rivero Fuente, Pedro J.; Rehfeld, Nadine; Stake, Andreas; García, Paloma; Carreño, Francisco; Mora, Julio; Rodríguez Trías, Rafael; Ingeniería; Ingeniaritza; Institute for Advanced Materials and Mathematics - INAMAT2; Universidad Pública de Navarra / Nafarroako Unibertsitate Publikoa, PJUPNA1929
The development of slippery surfaces has been widely investigated due to their excellent icephobic properties. A distinct kind of an ice-repellent structure known as a slippery liquid-infused porous surface (SLIPS) has recently drawn attention due to its simplicity and efficacy as a passive ice-protection method. These surfaces are well known for exhibiting very low ice adhesion values (τice < 20 kPa). In this study, pure Polytetrafluoroethylene (PTFE) fibers were fabricated using the electrospinning process to produce superhydrophobic (SHS) porous coatings on samples of the aeronautical alloy AA6061-T6. Due to the high fluorine–carbon bond strength, PTFE shows high resistance and chemical inertness to almost all corrosive reagents as well as extreme hydrophobicity and high thermal stability. However, these unique properties make PTFE difficult to process. For this reason, to develop PTFE fibers, the electrospinning technique has been used by an PTFE nanoparticles (nP PTFE) dispersion with addition of a very small amount of polyethylene oxide (PEO) followed with a sintering process (380 °C for 10 min) to melt the nP PTFE together and form uniform fibers. Once the porous matrix of PTFE fibers is attached, lubricating oil is added into the micro/nanoscale structure in the SHS in place of air to create a SLIPS. The experimental results show a high-water contact angle (WCA) ≈ 150° and low roll-off angle (αroll-off) ≈ 22° for SHS porous coating and a decrease in the WCA ≈ 100° and a very low αroll-off ≈ 15° for SLIPS coating. On one hand, ice adhesion centrifuge tests were conducted for two types of icing conditions (glaze and rime) accreted in an ice wind tunnel (IWT), as well as static ice at different ice adhesion centrifuge test facilities in order to compare the results for SHS, SLIPs and reference materials. This is considered a preliminary step in standardization efforts where similar performance are obtained. On the other hand, the ice adhesion results show 65 kPa in the case of SHS and 4.2 kPa of SLIPS for static ice and <10 kPa for rime and glace ice. These results imply a significant improvement in this type of coatings due to the combined effect of fibers PTFE and silicon oil lubricant.
Open Access
Comparative study of electrospun polydimethylsiloxane fibers as a substitute for fluorine-based polymeric coatings for hydrophobic and icephobic applications
(MDPI, 2024-11-30) Vicente Gómara, Adrián; Rivero Fuente, Pedro J.; Santos, Cleis; Rehfeld, Nadine; Rodríguez Trías, Rafael; Ingeniería; Ingeniaritza; Institute for Advanced Materials and Mathematics - INAMAT2; Universidad Pública de Navarra / Nafarroako Univertsitate Publikoa, PJUPNA1929
The development of superhydrophobic, waterproof, and breathable membranes, as well as icephobic surfaces, has attracted growing interest. Fluorinated polymers like PTFE or PVDF are highly effective, and previous research by the authors has shown that combining these polymers with electrospinning-induced roughness enhances their hydro- and ice-phobicity. The infusion of these electrospun mats with lubricant oil further improves their icephobic properties, achieving a slippery liquid-infused porous surface (SLIPS). However, their environmental impact has motivated the search for fluorine-free alternatives. This study explores polydimethylsiloxane (PDMS) as an ideal candidate because of its intrinsic properties, such as low surface energy and high flexibility, even at very low temperatures. While some published results have considered this polymer for icephobic applications, in this work, the electrospinning technique has been used for the first time for the fabrication of 95% pure PDMS fibers to obtain hydrophobic porous coatings as well as breathable and waterproof membranes. Moreover, the properties of PDMS made it difficult to process, but these limitations were overcome by adding a very small amount of polyethylene oxide (PEO) followed by a heat treatment process that provides a mat of uniform fibers. The experimental results for the PDMS porous coating confirm a hydrophobic behavior with a water contact angle (WCA) ≈ 118° and roll-off angle (αroll-off) ≈ 55°. In addition, the permeability properties of the fibrous PDMS membrane show a high transmission rate (WVD) ≈ 51.58 g∙m−2∙d−1, providing breathability and waterproofing. Finally, an ice adhesion centrifuge test showed a low ice adhesion value of 46 kPa. These results highlight the potential of PDMS for effective icephobic and waterproof applications.
Open Access
Design of photocatalytic functional coatings based on the immobilization of metal oxide particles by the combination of electrospinning and layer-by-layer deposition techniques
(MDPI, 2022) Sandúa Fernández, Xabier; Rivero Fuente, Pedro J.; Esparza Gorráiz, Joseba; Conde, Ana; Rodríguez Trías, Rafael; Ingeniería; Ingeniaritza; Institute for Advanced Materials and Mathematics - INAMAT2; Gobierno de Navarra / Nafarroako Gobernua
This work reports the design and characterization of functional photocatalytic coatings based on the combination of two different deposition techniques. In a first step, a poly(acrylic acid) + β-Cyclodextrin (denoted as PAA+ β-CD) electrospun fiber mat was deposited by using the electrospinning technique followed by a thermal treatment in order to provide an enhancement in the resultant adhesion and mechanical resistance. In a second step, a layer-by-layer (LbL) assembly process was performed in order to immobilize the metal oxide particles onto the previously electrospun fiber mat. In this context, titanium dioxide (TiO2 ) was used as the main photocatalytic element, acting as the cationic element in the multilayer LbL structure. In addition, two different metal oxides, such as tungsten oxide (WO3 ) and iron oxide (Fe2O3 ), were added into PAA anionic polyelectrolyte solution with the objective of optimizing the photocatalytic efficiency of the coating. All of the coatings were characterized by scanning electron microscopy (SEM) and atomic force microscopy (AFM) images, showing an increase in the original fiber diameter and a decrease in roughness of the mats because of the LbL second step. The variation in the wettability properties from a superhydrophilic surface to a less wettable surface as a function of the incorporation of the metal oxides was also observed by means of water contact angle (WCA) measurements. With the aim of analyzing the photocatalytic efficiency of the samples, degradation of methyl blue (MB) azo-dye was studied, showing an almost complete discoloration of the dye in the irradiated area. This study reports a novel combination method of two deposition techniques in order to obtain a functional, homogeneous and efficient photocatalytic coating.
Open Access
Modeling experimental parameters for the fabrication of multifunctional surfaces composed of electrospun pcl/zno-nps nanofibers
(MDPI, 2021) Rivero Fuente, Pedro J.; Fuertes Bonel, Juan Pablo; Vicente Gómara, Adrián; Mata Ruiz, Álvaro; Monteserín, María; Rodríguez Trías, Rafael; Ingeniaritza; Institute for Advanced Materials and Mathematics - INAMAT2; Ingeniería; Universidad Pública de Navarra / Nafarroako Unibertsitate Publikoa, PJUPNA1929
In this work, a one-step electrospinning technique has been implemented for the design and development of functional surfaces with a desired morphology in terms of wettability and corrosion resistance by using polycaprolactone (PCL) and zinc oxide nanoparticles (ZnO NPs). The surface morphology has been characterized by confocal microscopy, scanning electron microscopy (SEM), atomic force microscopy (AFM) and water contact angle (WCA), whereas the corrosion resistance has been evaluated by Tafel polarization curves. Strict control over the input operational parameters (applied voltage, feeding rate, distance tip to collector), PCL solution concentration and amount of ZnO NPs have been analyzed in depth by showing their key role in the final surface properties. With this goal in mind, a design of experiment (DoE) has been performed in order to evaluate the optimal coating morphology in terms of fiber diameter, surface roughness (Ra), water contact angle (WCA) and corrosion rate. It has been demonstrated that the solution concentration has a significant effect on the resultant electrospun structure obtained on the collector with the formation of beaded fibers with a higher WCA value in comparison with uniform bead-free fibers (dry polymer deposition or fiber-merging aspect). In addition, the presence of ZnO NPs distributed within the electrospun fibers also plays a key role in corrosion resistance, although it also leads to a decrease in the WCA. Finally, this is the first time that an exhaustive analysis by using DoE has been evaluated for PCL/ZnO electrospun fibers with the aim to optimize the surface morphology with the better performance in terms of corrosion resistance and wettability.
Open Access
An alternative methodology for the evaluation of photocatalytic activity of polymeric coatings by monitoring dye degradation
(MDPI, 2022) Sandúa Fernández, Xabier; Rivero Fuente, Pedro J.; Esparza Gorráiz, Joseba; Rodríguez Trías, Rafael; Ingeniería; Ingeniaritza; Institute for Advanced Materials and Mathematics - INAMAT2
This work provides an alternative method for evaluating the photodegradation behaviour of different types of dyes such as Methylene Blue, Rhodamine B, Congo Red, Metanil Yellow, and Malachite Green. In this methodology, the coating is dyed with the chosen colorant and two beams of light are combined and channelled to a spot on the dyed coating through an optical fibre, the first one from an ultraviolet (UV) source (which is the responsible of activating photocatalysis) and the second one from a Visible light source, which is employed to monitor changes in colour along the time. The photocatalytic coating selected for testing this methodology consists of a mat of electrospun poly (acrylic acid) (PAA) fibres that acts as base film, furtherly coated by using layer-by-layer (LbL) assembly technique for the immobilization of two different photocatalytic metal oxide precursors (TiO2 and Fe2O3) nanoparticles. The morphological characterization of the samples has been implemented by means of scanning electron microscopy (SEM), confocal microscopy, and water contact angle measurements in order to analyse the resultant thickness, roughness, electrospun fibre diameter, and wettability. The experimental results clearly demonstrate the validity of the methodology to measure the photocatalytic activity in all dyed coatings, although significant differences have been observed depending on the selected dye.
Open Access
The role of the fiber/bead hierarchical microstructure on the properties of pvdf coatings deposited by electrospinning
(MDPI, 2021) Vicente Gómara, Adrián; Rivero Fuente, Pedro J.; Rodríguez Trías, Rafael; Ingeniería; Ingeniaritza; Institute for Advanced Materials and Mathematics - INAMAT2; Universidad Pública de Navarra / Nafarroako Unibertsitate Publikoa, PJUPNA1929
Among the various polymeric options employed for the deposition of electrospun coat-ings, poly(vinylidene fluoride) (PVDF) has been widely investigated thanks to its excellent mechanical properties, high chemical resistance, and good thermal stability. In this work, the electrospin-ning technique is used for the fabrication of functional PVDF fibers in order to identify and evaluate the influence of the experimental conditions on the nanofiber properties in terms of optical trans-mittance, wettability, corrosion resistance, and surface morphology. Some of these properties can play a relevant role in the prevention of ice formation in aircrafts. According to this, a matrix of 4 × 4 samples of aluminum alloy AA 6061T6 was successfully coated by controlling two operational input parameters such as the resultant applied voltage (from 10 up to 17.5 KV) and the flow rate (from 800 up to 1400 µL/h) for a fixed polymeric precursor concentration (15 wt.%). The experimental results have shown a multilevel fiber-bead structure where the formation of a fiber mesh directly depends on the selected operational parameters. Several microscopy and surface analysis techniques such as confocal microscopy (CM), field emission scanning electron microscopy (FE-SEM), UV/vis spectroscopy, and water contact angle (WCA) were carried out in order to corroborate the morphology, transmittance, and hydrophobicity of the electrospun fiber composite. Finally, the corrosion behavior was also evaluated by electrochemical tests (Tafel curves measurement), show-ing that the presence of electrospun PVDF fibers produces a relevant improvement in the resultant corrosion resistance of the coated aluminum alloys. © 2021 by the authors. Licensee MDPI, Basel, Switzerland.