Open Access
Novel design of superhydrophobic and anticorrosive PTFE and PAA + B - CD composite coating deposited by electrospinning, spin coating and electrospraying techniques
(MDPI, 2022) Vicente Gómara, Adrián; Rivero Fuente, Pedro J.; Urdiroz Urricelqui, Unai; García, Paloma; Mora, Julio; Palomares, F. Javier; Rodríguez Trías, Rafael; Ingeniería; Ingeniaritza; Institute for Advanced Materials and Mathematics - INAMAT2
A superhydrophobic composite coating consisting of polytetrafluoroethylene (PTFE) and poly(acrylic acid)+ β-cyclodextrin (PAA + β-CD) was prepared on an aluminum alloy AA 6061T6 substrate by a three-step process of electrospinnig, spin coating, and electrospraying. The electrospinning technique is used for the fabrication of a polymeric binder layer synthesized from PAA + β-CD. The superhydrophilic characteristic of the electrospun PAA + β-CD layer makes it suitable for the absorption of an aqueous suspension with PTFE particles in a spin-coating process, obtaining a hydrophobic behavior. Then, the electrospraying of a modified PTFE dispersion forms a layer of distributed PTFE particles, in which a strong bonding of the particles with each other and with the PTFE particles fixed in the PAA + β-CD fiber matrix results in a remarkable improvement of the particles adhesion to the substrate by different heat treatments. The experimental results corroborate the important role of obtaining hierarchical micro/nano multilevel structures for the optimization of superhydrophobic surfaces, leading to water contact angles above 170°, very low contact angle of hysteresis (CAH = 2°) and roll-off angle (αroll−off < 5°). In addition, a superior corrosion resistance is obtained, generating a barrier to retain the electrolyte infiltration. This study may provide useful insights for a wide range of applications.
Open Access
Hydrophobic and corrosion behavior of sol-gel hybrid coatings based on the combination of TiO2 NPs and fluorinated chains for aluminum alloys protection
(MDPI, 2018) Rivero Fuente, Pedro J.; Maeztu Redin, Juan Deyo; Berlanga Labari, Carlos; Miguel, Adrián; Rodríguez Trías, Rafael; Ingeniaritza; Institute for Advanced Materials and Mathematics - INAMAT2; Ingeniería; Universidad Pública de Navarra / Nafarroako Unibertsitate Publikoa, Navarre-PRO-UPNA18-6107-FRRRIO
In this work, layers of a sol-gel hybrid matrix doped with metal oxide nanoparticles (TiO2 NPs) have been deposited on flat samples of AA6061-T6 aluminum alloy using the dip-coating technique, with the aim of obtaining coatings with better anti-corrosive and hydrophobic properties. Two different organic modified silica alkoxides, namely 3-(glycidyloxypropyl)trimethoxysilane (GPTMS) and methyltriethoxysilane (MTEOS), have been used for an adequate entrapment of the metal oxide nanoparticles. In addition, a fluorinated metal-alkoxide precursor has also been added to the hybrid matrix in order to improve the hydrophobic behavior. The experimental results corroborate that the presence of these TiO2 NPs play an important role in the development of the sol-gel hybrid coatings. The water contact angle (WCA) measurements, as well as pencil hardness tests indicate that TiO2 NPs make a considerable increase in the resultant hydrophobicity possible, with better mechanical properties of the coatings. The coating thickness has been measured by cross-section scanning electron microscopy (SEM). In addition, a glow discharge optical emission spectroscopy (GD-OES) analysis has been carried out in order to corroborate the adequate entrapment of the TiO2 NPs into the sol-gel coatings. Finally, potentiodynamic polarization tests and electrochemical impedance spectroscopy (EIS) have been performed in order to evaluate the corrosion resistance of the coatings. All the results provide insights into the efficacy of the developed sol-gel hybrid coatings for anticorrosive purposes with good mechanical properties.
Open Access
Designing multifunctional protective PVC electrospun fibers with tunable properties
(MDPI, 2020) Rivero Fuente, Pedro J.; Rosagaray Burdaspar, Iker; Fuertes Bonel, Juan Pablo; Rodríguez Trías, Rafael; Ingeniaritza; Institute for Advanced Materials and Mathematics - INAMAT2; Ingeniería; Universidad Pública de Navarra / Nafarroako Unibertsitate Publikoa, PJUPNA1929
In this work, the electrospinning technique is used for the fabrication of electrospun functional fibers with desired properties in order to show a superhydrophobic behavior. With the aim to obtain a coating with the best properties, a design of experiments (DoE) has been performed by controlling several inputs operating parameters, such as applied voltage, flow rate, and precursor polymeric concentration. In this work, the reference substrate to be coated is the aluminum alloy (60661T6), whereas the polymeric precursor is the polyvinyl chloride (PVC) which presents an intrinsic hydrophobic nature. Finally, in order to evaluate the coating morphology for the better performance, the following parameters-such as fiber diameter, surface roughness (Ra, Rq), optical properties, corrosion behavior, and wettability-have been deeply analyzed. To sum up, this is the first time that DoE has been used for the optimization of superhydrophobic or anticorrosive surfaces by using PVC precursor for the prediction of an adequate surface morphology as a function of the input operational parameters derived from electrospinning process with the aim to validate better performance.
Open Access
Electrospinning: a powerful tool to improve the corrosion resistance of metallic surfaces using nanofibrous coatings
(MDPI, 2020) Rivero Fuente, Pedro J.; Maeztu Redin, Juan Deyo; Rodríguez Trías, Rafael; Ingeniaritza; Institute for Advanced Materials and Mathematics - INAMAT2; Ingeniería; Universidad Pública de Navarra / Nafarroako Unibertsitate Publikoa, PJUPNA1929
The use of surface engineering techniques to tune-up the composition of nanostructured thin-films for developing functional coatings with advanced properties is a hot topic within the scientific community. The control of the coating structure at the nanoscale level allows improving the intrinsic properties of the surface compared to bulk materials. A nanodeposition technique with increasing popularity in the field of nanotechnology is electrospinning. This technique permits the fabrication of long and continuous fibres on the micro-nano scale. The good control over fibre morphology combined with its simplicity, cost-effectiveness, easy exploitability and scalability make electrospinning a very interesting tool for technological applications. This review is focused on the use of the electrospinning technique to protect metallic surfaces against corrosion. Polymeric precursors, from natural or biodegradable to synthetic polymers and copolymers can be electrospun with an adequate control of the operational deposition parameters (applied voltage, flow rate, distance tip to collector) and the intrinsic properties of the polymeric precursor (concentration, viscosity, solvent). The electrospun fibres can be used as an efficient alternative to encapsulate corrosion inhibitors of different nature (inorganic or organic) as well as self-healing agents which can be released to reduce the corrosion rate in the metallic surfaces.
Open Access
Icephobic and anticorrosion coatings deposited by electrospinning on aluminum alloys for aerospace applications
(MDPI, 2021) Vicente Gómara, Adrián; Rivero Fuente, Pedro J.; García, Paloma; Mora, Julio; Carreño, Francisco; Rodríguez Trías, Rafael; Ingeniaritza; Institute for Advanced Materials and Mathematics - INAMAT2; Ingeniería
Anti-icing or passive strategies have undergone a remarkable growth in importance as a complement for the de-icing approaches or active methods. As a result, many efforts for developing icephobic surfaces have been mostly dedicated to apply superhydrophobic coatings. Recently, a different type of ice-repellent structure based on slippery liquid-infused porous surfaces (SLIPS) has attracted increasing attention for being a simple and effective passive ice protection in a wide range of application areas, especially for the prevention of ice formation on aircrafts. In this work, the electrospinning technique has been used for the deposition of PVDF-HFP coatings on samples of the aeronautical alloy AA7075 by using a thickness control system based on the identification of the proper combination of process parameters such as the flow rate and applied voltage. In addition, the influence of the experimental conditions on the nanofiber properties is evaluated in terms of surface morphology, wettability, corrosion resistance, and optical transmittance. The experimental results showed an improvement in the micro/nanoscale structure, which optimizes the superhydro-phobic and anticorrosive behavior due to the air trapped inside the nanotextured surface. In addi-tion, once the best coating was selected, centrifugal ice adhesion tests (CAT) were carried out for two types of icing conditions (glaze and rime) simulated in an ice wind tunnel (IWT) on both as-deposited and liquid-infused coatings (SLIPs). The liquid-infused coatings showed a low water adhesion (low contact angle hysteresis) and low ice adhesion strength, reducing the ice adhesion four times with respect to PTFE (a well-known low-ice-adhesion material used as a reference).