Open Access
Environmental impact improvement of chitosan-based mixed-matrix membranes manufacture for CO2 gas separation by life cycle assessment
(Wiley, 2023) Echarri San Martín, Itsaso Andrea; Casado-Coterillo, Clara; Rumayor, Marta; Navajas León, Alberto; Gandía Pascual, Luis; Ciencias; Zientziak; Institute for Advanced Materials and Mathematics - INAMAT2; Universidad Pública de Navarra / Nafarroako Unibertsitate Publikoa
The environmental impacts of the manufacture of chitosan (CS) and polymeric poly(1-trimethylsilyl-1-propyne) (PTMSP) mixed-matrix membranes (MMMs) for CO2 separation by life cycle assessment (LCA) are compared. An ionic liquid of non-reported toxicity is used in CS membranes to enhance the mechanical strength, and different fillers are used to increase mechanical and functional properties: ETS-10, ZIF-8, HKUST-1, and Zeolite A. Results with the same CO2 permeation flux indicate that ETS-10/IL-CS is the membrane manufacture with highest impacts due to its lower permeability. When comparing impacts with same permeation areas, the polymeric one is the membrane with highest impacts. Biopolymer and polymer manufacture are the components with highest contribution to the total environmental impacts of each membrane. To decrease all their impacts below fossil polymer membrane for the same CO2 permeation flux, CS membranes permeabilities should be improved by a numerical factor of 1000, 100, and 2 for the ETS-10, ZIF-8, and HKUST-1/IL-CS MMMs, respectively.
Embargo
How bimetallic CoMo carbides and nitrides improve CO oxidation
(Elsevier, 2023) Villasana, Yanet; García Macedo, Jorge A.; Navarro Puyuelo, Andrea; Reyero Zaragoza, Inés; Lara, Hugo; Bimbela Serrano, Fernando; Gandía Pascual, Luis; Brito, Joaquin L.; Méndez, Franklin J.; Institute for Advanced Materials and Mathematics - INAMAT2
CO elimination is an important step for the proper management of gaseous effluents from various processes, thus avoiding adverse impacts on the environment and human health. In this study, different bimetallic Al2O3-supported CoMo catalysts have been developed, characterized, and tested in the CO oxidation reaction, based on their respective oxides, carbides, and nitrides phases. The parent CoMo-oxide catalyst (CoMo) was prepared by impregnation and then transformed to its carburized (CoMoC) and nitrided (CoMoN) forms using temperatureprogrammed reaction methods under controlled atmospheres of CH4/H2 and NH3, respectively. The catalytic results demonstrate that the CoMoC catalyst exhibits higher activity compared to its CoMoN counterpart, and both are more active than the parent CoMo catalyst. Furthermore, the reduction temperature and space velocity were key process factors, which notably influenced activity and kinetic parameters, while the increase of reduction time does not seem to improve catalytic behavior. These results were associated with a better metal dispersion, and relatively higher reduction grade and metallic surface area on the carbides and nitrides, opening the possibility that new adsorption sites may be created. The catalytic results compare favorably with other nonnoble metal catalysts, such as Cr-, Cu-, Fe-, and Ni-based samples, and highlight the potential of using carbides and nitrides as alternative formulations to enhance the performance of CO oxidation.
Open Access
Exploring a low-cost valorization route for amazonian cocoa pod husks through thermochemical and catalytic upgrading of pyrolysis vapors
(American Chemical Society, 2023) Villasana, Yanet; Armenise, Sabino; Ábrego, Javier; Hablich, Karina; Bimbela Serrano, Fernando; Cornejo Ibergallartu, Alfonso; Gandía Pascual, Luis; Ciencias; Zientziak; Institute for Advanced Materials and Mathematics - INAMAT2; Universidad Pública de Navarra / Nafarroako Unibertsitate Publikoa
Ecuador as an international leader in the production of cocoa beans produced more than 300 000 tons in 2021; hence, the management and valorization of the 2 MM tons of waste generated annually by this industry have a strategic and socioeconomic value. Consequently, appropriate technologies to avoid environmental problems and promote sustainable development and the bioeconomy, especially considering that this is a megadiverse country, are of the utmost relevance. For this reason, we explored a low-cost pyrolysis route for valorizing cocoa pod husks from Ecuador’s Amazonian region, aiming at producing pyrolysis liquids (bio-oil), biochar, and gas as an alternative chemical source from cocoa residues in the absence of hydrogen. Downstream catalytic processing of hot pyrolysis vapors using Mo- and/or Ni-based catalysts and standalone γ-Al2O3 was applied for obtaining upgraded bio-oils in a laboratory-scale fixed bed reactor, at 500 °C in a N2 atmosphere. As a result, bimetallic catalysts increased the bio-oil aqueous phase yield by 6.6%, at the expense of the organic phase due to cracking reactions according to nuclear magnetic resonance (NMR) and gas chromatography–mass spectrometry (GC–MS) results. Overall product yield remained constant, in comparison to pyrolysis without any downstream catalytic treatment (bio-oil ∼39.0–40.0 wt % and permanent gases 24.6–26.6 wt %). Ex situ reduced and passivated MoNi/γ-Al2O3 led to the lowest organic phase and highest aqueous phase yields. The product distribution between the two liquid phases was also modified by the catalytic upgrading experiments carried out, according to heteronuclear single-quantum correlation (HSQC), total correlation spectroscopy (TOCSY), and NMR analyses. The detailed composition distribution reported here shows the chemical production potential of this residue and serves as a starting point for subsequent valorizing technologies and/or processes in the food and nonfood industry beneficiating society, environment, economy, and research.
Open Access
Reaction monitoring by ultrasounds in a pseudohomogeneous medium: triglyceride ethanolysis for biodiesel production
(MDPI, 2022) Reyero Zaragoza, Inés; Gandía Pascual, Luis; Arzamendi Manterola, Gurutze; Zientziak; Institute for Advanced Materials and Mathematics - INAMAT2; Ciencias; Universidad Pública de Navarra / Nafarroako Unibertsitate Publikoa
The sound propagation speed measurement us is used for monitoring triglyceride ethanol-ysis in a broad range of reaction conditions (mainly, temperature: 23–50◦C; ethanol/oil: from 6 to 24 mol/mol). Experimentally, us slightly increased with the reaction time in all cases as a result of the contribution of its dynamic mixture components. Nomoto’s expression for homogeneous mixtures offered suitable us estimation but with values notably higher than the experimental ones due to the resistance to sound propagation offered by the ethanol/oil interphase (non-homogeneous medium). Our strategy was based on both the comparison of the experimental us values and the theoretical ones correlated by means of triglyceride conversion and on the estimation of the sound speed of oil/ethanol that could emulate the resistance offered by the interphase. The evolution of the reactions was predicted quite well for all the experiments carried out with very different reaction rates. Nev-ertheless, at the beginning of the reaction, the estimated conversion (outside of industrial interests) showed important deviations. The presence of the intermediate reaction products, diglycerides, and monoglycerides could be responsible for those deviations.
Open Access
Catalytic performance of bulk and Al₂O₃-supported molybdenum oxide for the production of biodiesel from oil with high free fatty acids content
(MDPI, 2020) Navajas León, Alberto; Reyero Zaragoza, Inés; Jiménez Barrera, Elena; Romero Sarria, Francisca; Llorca Piqué, Jordi; Gandía Pascual, Luis; Zientziak; Institute for Advanced Materials and Mathematics - INAMAT2; Ciencias
Non-edible vegetable oils are characterized by high contents of free fatty acids (FFAs) that prevent from using the conventional basic catalysts for the production of biodiesel. In this work, solid acid catalysts are used for the simultaneous esterification and transesterification with methanol of the FFAs and triglycerides contained in sunflower oil acidified with oleic acid. Molybdenum oxide (MoO₃), which has been seldom considered as a catalyst for the production of biodiesel, was used in bulk and alumina-supported forms. Results showed that bulk MoO3 is very active for both transesterification and esterification reactions, but it suffered from severe molybdenum leaching in the reaction medium. When supported on Al₂O₃, the MoO₃ performance improved in terms of active phase utilization and stability though molybdenum leaching remained significant. The improvement of catalytic performance was ascribed to the establishment of MoO₃Al₂O₃ interactions that favored the anchorage of molybdenum to the support and the formation of new strong acidic centers, although this effect was offset by a decrease of specific surface area. It is concluded that the development of stable catalysts based on MoO₃ offers an attractive route for the valorization of oils with high FFAs content.
Open Access
Life cycle assessment of power-to-methane systems with CO2 supplied by the chemical looping combustion of biomass
(Elsevier, 2022) Navajas León, Alberto; Mendiara, Teresa; Gandía Pascual, Luis; Abad, Alberto; García Labiano, Francisco; Diego, Luis F. de; Ciencias; Zientziak; Institute for Advanced Materials and Mathematics - INAMAT2
Power-to-methane (PtM) systems may allow fluctuations in the renewable energy supply to be smoothed out by storing surplus energy in the form of methane. These systems work by combining the hydrogen produced by electrolysis with carbon dioxide from different sources to produce methane via the Sabatier reaction. The present work studies PtM systems based on the CO2 supplied by the chemical looping combustion (CLC) of biomass (PtM-bioCLC). Life- cycle- assessment (LCA) was performed on PtM-bioCLC systems to evaluate their environmental impact with respect to a specific reference case. The proposed configurations have the potential to reduce the value of the global warming potential (GWP) climate change indicator to the lowest values reported in the literature to date. Moreover, the possibility of effectively removing CO2 from the atmosphere through the concept of CO2 negative emissions was also assessed. In addition to GWP, as many as 16 LCA indicators were also evaluated and their values for the studied PtM-bioCLC systems were found to be similar to those of the reference case considered or even significantly lower in such categories as resource use-depletion, ozone depletion, human health, acidification potential and eutrophication. The results obtained highlight the potential of these newly proposed PtM schemes.
Open Access
Renewable hydrocarbon production from waste cottonseed oil pyrolysis and catalytic upgrading of vapors with Mo-Co and Mo-Ni catalysts supported on γ-Al2O3
(MDPI, 2021) Alves Melo, Josué; Santana de Sá, Mirele; Moral Larrasoaña, Ainara; Bimbela Serrano, Fernando; Gandía Pascual, Luis; Wisniewski, Alberto; Institute for Advanced Materials and Mathematics - INAMAT2; Universidad Pública de Navarra / Nafarroako Unibertsitate Publikoa
In this work, the production of renewable hydrocarbons was explored by the means of waste cottonseed oil (WCSO) micropyrolysis at 500◦C. Catalytic upgrading of the pyrolysis vapors was studied using α-Al2O3, γ-Al2O3, Mo-Co/γ-Al2O3, and Mo-Ni/γ-Al2O3 catalysts. The oxygen removal efficiency was much lower in non-catalytic pyrolysis (18.0%), whilst γ-Al2O3 yielded a very high oxygen removal efficiency (91.8%), similar to that obtained with Mo-Co/γ-Al2O3 (92.8%) and higher than that attained with Mo-Ni/γ-Al2O3 (82.0%). Higher conversion yields into total renewable hydrocarbons were obtained with Mo-Co/γ-Al2O3 (61.9 wt.%) in comparison to Mo-Ni/γ-Al2O3 (46.6%). GC/MS analyses showed a relative chemical composition of 31.3, 86.4, and 92.6% of total renewable hydrocarbons and 58.7, 7.2, and 4.2% of oxygenated compounds for non-catalytic bio-oil (BOWCSO), BOMoNi and BOMoCo, respectively. The renewable hydrocarbons that were derived from BOMoNi and BOMoCo were mainly composed by olefins (35.3 and 33.4%), aromatics (31.4 and 28.9%), and paraffins (13.8 and 25.7%). The results revealed the catalysts’ effectiveness in FFA decarbonylation and decarboxylation, as evidenced by significant changes in the van Krevelen space, with the lowest O/C ratio values for BOMoCo and BOMoNi (O/C = 0–0.10) in relation to the BOWCSO (O/C = 0.10–0.20), and by a decrease in the presence of oxygenated compounds in the catalytic bio-oils.
Open Access
Functionalization of 3D printed ABS filters with MOF for toxic gas removal
(Elsevier, 2020) Pellejero, Ismael; Almazán, Fernando; Lafuente, María; Urbiztondo, Miguel A.; Dobrek, Martin; Bechelany, Mikhael; Julbe, Anne; Gandía Pascual, Luis; Institute for Advanced Materials and Mathematics - INAMAT2; Gobierno de Navarra / Nafarroako Gobernua, PC052-23; Universidad Pública de Navarra / Nafarroako Unibertsitate Publikoa
Acrylonitrile butadiene styrene (ABS) is one of the most extensively used polymer in 3D printing manufacturing due to its competitive thermal and mechanical properties. Recently, a special attention has been devoted to novel ABS composites featuring extra functionalities e.g. in the area of VOC removal. Herein, we report on a facile protocol for the functionalization of 3D printed ABS filters with a MOF (Metal- Organic Framework) material (ZIF-8) targeting the conception of attractive gas filters. The proposed synthesis strategy consists in low temperature ALD (Atomic Layer Deposition) of ZnO on the ABS grid followed by the hydrothermal conversion of ZnO to ZIF-8, both steps being conducted at 60 °C. In such way, the method enables an effective growth of ZIF-8 without altering the stability of the polymeric ABS support. The as-fabricated ABS/ZIF-8 filters offer a promising adsorption behaviour for dimethyl methylphosphonate (~20.4 mg of DMMP per gram of ZIF-8), thus proving their potential for toxic gas capture applications.
Open Access
A techno-economic and life cycle assessment for the production of green methanol from CO2: catalyst and process bottlenecks
(Elsevier, 2022) Cordero-Lanzac, Tomas; Ramirez, Adrián; Navajas León, Alberto; Gevers, Lieven; Brunialti, Sirio; Gandía Pascual, Luis; Aguayo, Andrés T.; Sarathy, S. Mani; Gascon, Jorge; Zientziak; Institute for Advanced Materials and Mathematics - INAMAT2; Ciencias; Universidad Pública de Navarra / Nafarroako Unibertsitate Publikoa
The success of catalytic schemes for the large-scale valorization of CO2 does not only depend on the development of active, selective and stable catalytic materials but also on the overall process design. Here we present a multidisciplinary study (from catalyst to plant and techno-economic/lifecycle analysis) for the production of green methanol from renewable H2 and CO2. We combine an in-depth kinetic analysis of one of the most promising recently reported methanol-synthesis catalysts (InCo) with a thorough process simulation and techno-economic assessment. We then perform a life cycle assessment of the simulated process to gauge the real environmental impact of green methanol production from CO2. Our results indicate that up to 1.75 ton of CO2 can be abated per ton of produced methanol only if renewable energy is used to run the process, while the sensitivity analysis suggest that either rock-bottom H2 prices (1.5 $ kg−1) or severe CO2 taxation (300 $ per ton) are needed for a profitable methanol plant. Besides, we herein highlight and analyze some critical bottlenecks of the process. Especial attention has been paid to the contribution of H2 to the overall plant costs, CH4 trace formation, and purity and costs of raw gases. In addition to providing important information for policy makers and industrialists, directions for catalyst (and therefore process) improvements are outlined.
Open Access
Comparative performance of coke oven gas, hydrogen and methane in a spark ignition engine
(Elsevier, 2020) Ortiz Imedio, Rafael; Ortiz, A.; Urroz Unzueta, José Carlos; Diéguez Elizondo, Pedro; Gorri, D.; Gandía Pascual, Luis; Ortiz, I.; Ingeniaritza; Institute for Advanced Materials and Mathematics - INAMAT2; Ingeniería
In this study, coke oven gas (COG), a by-product of coke manufacture with a high volumetric percentage of H2 and CH4, has been identified as auxiliary support and promising energy source in stationary internal combustion engines. Engine performance (power and thermal efficiency) and emissions (NOx, CO, CO2 and unburned hydrocarbons) of COG, pure H2 and pure CH4 have been studied on a Volkswagen Polo 1.4 L port-fuel injection spark ignition engine. Experiments have been done at optimal spark advance and wide open throttle, at different speeds (2000–5000 rpm) and various air-fuel ratios (λ) between 1 and 2. The obtained data revealed that COG combines the advantages of pure H2 and pure CH4, widening the λ range of operation from 1 to 2, with very good performance and emissions results comparable to pure gases. Furthermore, it should be highlighted that this approach facilitates the recovery of an industrial waste gas.