High frequency power transformers with foil windings: maximum interleaving and optimal design
Fecha
2015Autor
Versión
Acceso abierto / Sarbide irekia
Tipo
Artículo / Artikulua
Versión
Versión aceptada / Onetsi den bertsioa
Impacto
|
10.1109/TPEL.2014.2368832
Resumen
Foil conductors and primary and secondary interleaving are normally used to minimize winding losses in high frequency transformers used for high-current power applications. However, winding interleaving complicates the transformer assembly, since taps are required to connect the winding sections, and also complicates the transformer design, since it introduces a new tradeoff between minimizing lo ...
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Foil conductors and primary and secondary interleaving are normally used to minimize winding losses in high frequency transformers used for high-current power applications. However, winding interleaving complicates the transformer assembly, since taps are required to connect the winding sections, and also complicates the transformer design, since it introduces a new tradeoff between minimizing losses and reducing the construction difficulty. This paper presents a novel interleaving technique, named maximum interleaving, that makes it possible to minimize the winding losses as well as the construction difficulty. An analytical design methodology is also proposed in order to obtain free cooled transformers with a high efficiency, low volume and, therefore, a high power density. For the purpose of evaluating the advantages of the proposed maximum interleaving technique, the methodology is applied to design a transformer positioned in the 5 kW 50 kHz intermediate high frequency resonant stage of a commercial PV inverter. The proposed design achieves a transformer power density of 28 W/cm3 with an efficiency of 99.8%. Finally, a prototype of the maximum-interleaved transformer is assembled and validated satisfactorily through experimental tests. [--]
Materias
Foil windings,
High frequency,
Maximum interleaving,
Optimization,
Transformer design
Editor
IEEE
Publicado en
IEEE Transactions on Power Electronics, vol. 30, no. 10, pp. 5712-5723, Oct. 2015
Departamento
Universidad Pública de Navarra. Departamento de Ingeniería Eléctrica y Electrónica /
Nafarroako Unibertsitate Publikoa. Ingeniaritza Elektrikoa eta Elektronikoa Saila
Versión del editor
Entidades Financiadoras
This work
was supported in part by the Spanish Ministry of Economy and Competitiveness
under Grants DPI2010-21671-C02-01 and DPI2013-42853-R and by the Public
University of Navarre.