INAMAT2 - Institute for Advanced Materials and Mathematics
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Browsing INAMAT2 - Institute for Advanced Materials and Mathematics by Subject "3D printing"
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Publication Open Access The 3D-printing fabrication of multichannel silicone microreactors for catalytic applications(MDPI, 2023) Ibáñez de Garayo Quilchano, Alejandro; Imizcoz Aramburu, Mikel; Maisterra Udi, Maitane; Almazán, Fernando; Sanz Carrillo, Diego; Bimbela Serrano, Fernando; Cornejo Ibergallartu, Alfonso; Pellejero, Ismael; Gandía Pascual, Luis; Institute for Advanced Materials and Mathematics - INAMAT2; Universidad Pública de Navarra / Nafarroako Unibertsitate PublikoaMicrostructured reactors (MSRs) are especially indicated for highly demanding heterogeneous catalysis due to the small channel dimensions that minimize diffusional limitations and enhance mass and heat transport between the fluid and the catalyst. Herein, we present the fabrication protocol of the fused filament 3D printing of silicone monolithic microreactors based on a multichannel design. Microchannels of 200 to 800 µm in width and up to 20 mm in length were developed following the scaffold-removal procedure using acrylonitrile butadiene styrene (ABS) as the material for the 3D-printed scaffold fabrication, polydimethylsiloxane (PDMS) as the building material, and acetone as the ABS removing agent. The main printing parameters such as temperature and printing velocity were optimized in order to minimize the bridging effect and filament collapsing and intercrossing. Heterogeneous catalysts were incorporated into the microchannel walls during fabrication, thus avoiding further post-processing steps. The nanoparticulated catalyst was deposited on ABS scaffolds through dip coating and transferred to the microchannel walls during the PDMS pouring step and subsequent scaffold removal. Two different designs of the silicone monolithic microreactors were tested for four catalytic applications, namely liquid-phase 2-nitrophenol photohydrogenation and methylene blue photodegradation in aqueous media, lignin depolymerization in ethanol, and gas-phase CO2 hydrogenation, in order to investigate the microreactor performance under different reaction conditions (temperature and solvent) and establish the possible range of applications.Publication Open Access Functionalization of 3D printed ABS filters with MOF for toxic gas removal(Elsevier, 2020) Pellejero, Ismael; Almazán, Fernando; Lafuente, María; Urbiztondo, Miguel A.; Dobrek, Martin; Bechelany, Mikhael; Julbe, Anne; Gandía Pascual, Luis; Institute for Advanced Materials and Mathematics - INAMAT2; Gobierno de Navarra / Nafarroako Gobernua, PC052-23; Universidad Pública de Navarra / Nafarroako Unibertsitate PublikoaAcrylonitrile butadiene styrene (ABS) is one of the most extensively used polymer in 3D printing manufacturing due to its competitive thermal and mechanical properties. Recently, a special attention has been devoted to novel ABS composites featuring extra functionalities e.g. in the area of VOC removal. Herein, we report on a facile protocol for the functionalization of 3D printed ABS filters with a MOF (Metal- Organic Framework) material (ZIF-8) targeting the conception of attractive gas filters. The proposed synthesis strategy consists in low temperature ALD (Atomic Layer Deposition) of ZnO on the ABS grid followed by the hydrothermal conversion of ZnO to ZIF-8, both steps being conducted at 60 °C. In such way, the method enables an effective growth of ZIF-8 without altering the stability of the polymeric ABS support. The as-fabricated ABS/ZIF-8 filters offer a promising adsorption behaviour for dimethyl methylphosphonate (~20.4 mg of DMMP per gram of ZIF-8), thus proving their potential for toxic gas capture applications.Publication Open Access Innovative catalyst integration on transparent silicone microreactors for photocatalytic applications(Elsevier, 2022) Pellejero, Ismael; Clemente, Alberto; Reinoso, Santiago; Cornejo Ibergallartu, Alfonso; Navajas León, Alberto; Vesperinas Oroz, José Javier; Urbiztondo, Miguel A.; Gandía Pascual, Luis; Institute for Advanced Materials and Mathematics - INAMAT2; Gobierno de Navarra / Nafarroako Gobernua; Universidad Pública de Navarra / Nafarroako Unibertsitate PublikoaReproducible and controllable incorporation and immobilization of catalysts and other active particles onto silicone microreactor channels is still challenging. In this work, we present an innovative fabrication protocol to attain affordable, custom-designed photocatalytic microreactors in a fast and simple manner. In this protocol, a 3D-printed ABS microreactor mold is first dip-coated with the photocatalyst, and subsequently, the catalytic layer is transferred onto the microchannel walls by indirect immobilization during the silicone casting and scaffold removal step. Serpentine-shaped microreactors have been satisfactorily fabricated with Au@POM-impregnated TiO2 nanoparticles (Au@POM/TiO2; Au 0.18 % w/w, POM: H3PW12O40) as the integrated photocatalytic layer. The suitability of our fabrication method has been validated on the basis of the excellent photocatalytic performance shown by the microreactors in a model test reaction such as the continuous-flow photoreduction of 4-nitrophenol to 4-aminophenol with NaBH4 and monitored by UV-Vis spectroscopy.Publication Open Access Magnetic binary encoding system based on 3D printing and GMI detection prototype(Elsevier, 2022) Beato López, Juan Jesús; Algueta-Miguel, Jose M.; Galarreta Rodríguez, Itziar; López Ortega, Alberto; Garayo Urabayen, Eneko; Gómez Polo, Cristina; Aresti Bartolomé, Maite; Soria Picón, Eneko; Pérez de Landazábal Berganzo, José Ignacio; Institute for Advanced Materials and Mathematics - INAMAT2; Institute of Smart Cities - ISC; Ciencias; Ingeniería Eléctrica, Electrónica y de Comunicación; Zientziak; Ingeniaritza Elektrikoa, Elektronikoa eta Telekomunikazio Ingeniaritza; Gobierno de Navarra / Nafarroako Gobernua; Universidad Pública de Navarra / Nafarroako Unibertsitate PublikoaIn this work, the feasibility of a magnetic binary encoding system using 3D printing technology is analyzed. The study has a double interest, that is, the possibility of printing a 3D piece that contains the codified information and the development of a system for its decoding. For this purpose, magnetic nanoparticles (magnetite Fe3O4) were embedded in a polymeric matrix of Polylactic Acid (PLA) and Poly-ε-caprolactone (PCL). Similar to a conventional barcode, a rectangular piece with an alternating pattern of strips with absence (only polymer) and a 5 wt% of embedded magnetic nanoparticles was 3D printed employing the Fused Deposition Modelling tech- nique (FDM). The information was decoded by means of a Giant Magnetoimpedance (GMI) sensor-based pro- totype, by scanning the surface of the piece and measuring the changes in the magnetic field. As sensor nucleus, an amorphous soft magnetic wire of nominal composition (Co0.94 Fe0.06)72.5 Si12.5 B15 was employed. The decoding prototype incorporates a homemade electronic sensor interface that permits, at the time, the GMI sensor excitation and the subsequent signal conditioning to optimize its response. The output signal enables the detection of the magnetite nanoparticles and the magnetic decoding of the encoded information (“1” and “0”, presence or absence of the magnetic nanoparticles, respectively).Publication Open Access Magnetically activated 3D printable polylactic acid/polycaprolactone/magnetite composites for magnetic induction heating generation(Springer, 2023) Galarreta Rodríguez, Itziar; López Ortega, Alberto; Garayo Urabayen, Eneko; Beato López, Juan Jesús; La Roca, Paulo Matías; Sánchez-Alarcos Gómez, Vicente; Recarte Callado, Vicente; Gómez Polo, Cristina; Pérez de Landazábal Berganzo, José Ignacio; Ciencias; Zientziak; Institute for Advanced Materials and Mathematics - INAMAT2; Universidad Pública de Navarra / Nafarroako Unibertsitate PublikoaAdditive manufacturing technology has attracted the attention of industrial and technological sectors due to the versatility of the design and the easy manufacture of structural and functional elements based on composite materials. The embedding of magnetic nanoparticles in the polymeric matrix enables the development of an easy manufacturing process of low-cost magnetically active novel polymeric composites. In this work, we report a series of magnetic composites prepared by solution casting method combining 5 to 60 wt.% of 140 ± 50 nm commercial Fe3O4 nanoparticles, with a semi-crystalline, biocompatible, and biodegradable polymeric blend made of polylactic acid (PLA) and polycaprolactone (PCL). The composites were extruded, obtaining 1.5 ± 0.2 mm diameter continuous and flexible filaments for fused deposition modelling 3D printing. The chemical, magnetic, and calorimetric properties of the obtained filaments were investigated by differential scanning calorimetry, thermogravimetric analysis, magnetometry, and scanning electron microscopy. Furthermore, taking advantage of the magnetic character of the filaments, their capability to generate heat under the application of low-frequency alternating magnetic fields (magnetic induction heating) was analyzed. The obtained results expose the versatility of these easy manufacturing and low-cost filaments, where selecting a desired composition, the heating capacity can be properly adjusted for those applications where magnetic induction plays a key role (i.e., magnetic hyperthermia, drug release, heterogeneous catalysis, water electrolysis, gas capture, or materials synthesis).Publication Open Access Non-linear GMI decoding in 3D printed magnetic encoded systems(Elsevier, 2023) Beato López, Juan Jesús; Algueta-Miguel, Jose M.; Galarreta Rodríguez, Itziar; Garayo Urabayen, Eneko; López Ortega, Alberto; Gómez Polo, Cristina; Pérez de Landazábal Berganzo, José Ignacio; Ciencias; Ingeniería Eléctrica, Electrónica y de Comunicación; Institute for Advanced Materials and Mathematics - INAMAT2; Institute of Smart Cities - ISC; Zientziak; Ingeniaritza Elektrikoa, Elektronikoaren eta Telekomunikazio Ingeniaritzaren; Universidad Pública de Navarra / Nafarroako Unibertsitate PublikoaThe nonlinear giant magnetoimpedance (GMI) effect was explored as a highly sensitive sensing technology in 3D-printed magnetic encoded systems. Magnetic nanoparticles with low (magnetite, Fe3O4) and high (Co ferrite, Co0.7Fe2.3O4) magnetic remanence were embedded (10 wt%) in a polymeric matrix of Polylactic Acid (PLA) and Poly-ε-caprolactone (PCL) and extruded in magnetic filaments to be 3D printed by the Fused Deposition Modelling technique (FDM). Two different geometries were constructed namely, individual magnetic strips and fixed barcoded pieces. The stray magnetic fields generated by the magnetic nanoparticles were detected through the non-linear (second harmonic) GMI voltage using a soft magnetic CoFeSiB wire as the nucleus sensor. The decoding response was analyzed as a function of the magnetization remanence of the nanoparticles, the distance between the individual magnetic strips, and the position (height) of the GMI decoding sensor. It has been shown that modification of the net magnetization direction of each individual fixed strip within the barcode geometry is possible through the application of local external magnetic fields. This possibility improves the versatility of the 3D binary encoding system by adding an additional state (0 without nanoparticles, 1 or −1 depending on the relative orientation of the net magnetization along the strips) during the codifying procedure.Publication Open Access Three-dimensional printing of acrylonitrile butadiene styrene microreactors for photocatalytic applications(ACS, 2020) Cabrera Barrios, Aarón; Pellejero, Ismael; Oroz Mateo, Tamara; Salazar, Cristina; Navajas León, Alberto; Fernandez Acevedo, Claudio; Gandía Pascual, Luis; Institute for Advanced Materials and Mathematics - INAMAT2; Gobierno de Navarra / Nafarroako Gobernua, PC003-004; Universidad Pública de Navarra / Nafarroako Unibertsitate PublikoaMiniaturization is a key aspect for many technological applications and the use of microreactors is an excellent solution for the intensification of chemical processes for a variety of applications. However, standard microfabrication requires large facilities and intricate fabrication protocols, and consequently it is not easily available, generally resulting in high production costs. Herein, we present a very cheap, fast and easy microreactor design for photocatalytic applications based on direct fused filament 3D printing as a facilitating and widespread technology. The microreactor consists of three bodies directly printed in ABS (Acrylonitrile Butadiene Styrene): a main body with a serpentine microchannel pattern where the photocatalyst is placed, a top holder with a transparent polymer window, and a base to clamp the parts. Several microreactor units were coated with TiO2 doped with Cu (2.4 wt.%) nanoparticles synthesized by FSP (Flame Spray Pyrolysis) and tested for the photocatalytic degradation of two water pollutants showing excellent performance.