Study and optimization of the punching process of steel using the Johnson-Cook damage model

dc.contributor.authorClaver Alba, Adrián
dc.contributor.authorHernández Acosta, Andrea
dc.contributor.authorBarba Areso, Eneko
dc.contributor.authorFuertes Bonel, Juan Pablo
dc.contributor.authorTorres Salcedo, Alexia
dc.contributor.authorGarcía Lorente, José Antonio
dc.contributor.authorLuri Irigoyen, Rodrigo
dc.contributor.authorSalcedo Pérez, Daniel
dc.contributor.departmentIngenieríaes_ES
dc.contributor.departmentIngeniaritzaeu
dc.contributor.departmentInstitute for Advanced Materials and Mathematics - INAMAT2en
dc.date.accessioned2024-10-07T07:35:22Z
dc.date.available2024-10-07T07:35:22Z
dc.date.issued2024
dc.date.updated2024-10-07T07:21:45Z
dc.description.abstractSheet metal forming processes are widely used in applications such as those in the automotive or aerospace industries. Among them, punching is of great interest due to its high productivity and low operating cost. However, it is necessary to optimize these processes and adjust their parameters, such as clearance, shear force or tool geometry, to obtain the best finishes and minimize crack generation. Thus, the main objective of this research work is to optimize the punching process to achieve parts that do not require subsequent processes, such as deburring, by controlling the properties of the starting materials and with the help of tools such as design of experiments and simulations. In the present study, tensile tests were performed on three steels with different compositions and three sample geometries. The information obtained from these tests has allowed us to determine the parameters of the Johnson-Cook damage criteria. Moreover, punching was performed on real parts and compared with simulations to analyze the percentage of burnish surface. The results obtained show that the methodology used was correct and that it can be extrapolated to other types of die-cutting processes by reducing the percentage of surface fractures and predicting the appearance of cracks. Furthermore, it was observed that clearance has a greater influence than processing speed, while the minimum percentage of the burnish area was observed for the minimum values of clearance.en
dc.description.sponsorshipThis research was funded by Gobierno de Navarra-Departamento de Desarrollo Económico y Empresarial and Fondo Europeo de Desarrollo Regional (FEDER) through the project 'Soportes de freno de máxima calidad mediante una nueva tecnología con desarrollo de componentes específicos y simulación de comportamiento del material (SOPSIMAT)', grant number 0011-1365-2022-000108.
dc.format.mimetypeapplication/pdfen
dc.identifier.citationClaver, A., Acosta, A. H., Barba, E., Fuertes, J. P., Torres, A., García, J. A., Luri, R., Salcedo, D. (2024) Study and optimization of the punching process of steel using the Johnson-Cook damage model. Metals, 14(6), 1-21. https://doi.org/10.3390/met14060616
dc.identifier.doi10.3390/met14060616
dc.identifier.issn2075-4701
dc.identifier.urihttps://academica-e.unavarra.es/handle/2454/52012
dc.language.isoeng
dc.publisherMDPI
dc.relation.ispartofMetals, 14(6), 1-21
dc.relation.projectIDinfo:eu-repo/grantAgreement/Gobierno de Navarra//0011-1365-2022-000108/
dc.relation.publisherversionhttps://doi.org/10.3390/met14060616
dc.rights© 2024 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license.
dc.rights.accessRightsinfo:eu-repo/semantics/openAccess
dc.rights.urihttps://creativecommons.org/licenses/by/4.0/
dc.subjectPunchingen
dc.subjectFinite element methoden
dc.subjectDamageen
dc.subjectBurnish areaen
dc.titleStudy and optimization of the punching process of steel using the Johnson-Cook damage modelen
dc.typeinfo:eu-repo/semantics/article
dc.type.versioninfo:eu-repo/semantics/publishedVersion
dspace.entity.typePublication
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