Benefits of aeronautical preform manufacturing through arc-directed energy deposition manufacturing

dc.contributor.authorSuárez, Alfredo
dc.contributor.authorRamiro, Pedro
dc.contributor.authorVeiga Suárez, Fernando
dc.contributor.authorBallesteros Egüés, Tomás
dc.contributor.authorVillanueva Roldán, Pedro
dc.contributor.departmentIngenieríaes_ES
dc.contributor.departmentIngeniaritzaeu
dc.date.accessioned2023-11-16T15:01:52Z
dc.date.available2023-11-16T15:01:52Z
dc.date.issued2023
dc.date.updated2023-11-16T14:46:44Z
dc.description.abstractThe paper introduces an innovative aerospace component production approach employing Wire Arc Additive Manufacturing (WAAM) technology to fabricate near-finished preforms from Ti6Al4V titanium. Tensile tests on WAAM Ti6Al4V workpieces demonstrated reliable mechanical properties, albeit with identified anisotropic behavior in horizontal samples, underscoring the need for optimization. This alternative manufacturing strategy addresses the challenges associated with machining forged preforms, marked by a high Buy To Fly (BTF) ratio (>10), leading to material wastage, prolonged machining durations, elevated tool expenses, and heightened waste and energy consumption. Additionally, logistical and storage costs are increased due to extended delivery timelines, exacerbated by supply issues related to the current unstable situation. The utilization of WAAM significantly mitigates initial BTF, preform costs, waste production, machining durations, and associated expenditures, while notably reducing lead times from months to mere hours. The novelty in this study lies in the application of Wire Arc Additive Manufacturing (WAAM) technology for the fabrication of titanium aircraft components. This approach includes a unique height compensation strategy and the implementation of various deposition strategies, such as single-seam, overlapping, and oscillating.en
dc.format.mimetypeapplication/pdfen
dc.identifier.citationSuárez, A., Ramiro, P., Veiga, F., Ballesteros, T., Villanueva, P. (2023) Benefits of aeronautical preform manufacturing through arc-directed energy deposition manufacturing. Materials, 16(22), 1-16. https://doi.org/10.3390/ma16227177.en
dc.identifier.doi10.3390/ma16227177
dc.identifier.issn1996-1944
dc.identifier.urihttps://academica-e.unavarra.es/handle/2454/46761
dc.language.isoengen
dc.publisherMDPIen
dc.relation.ispartofMaterials 2023, 16(22), 7177en
dc.relation.publisherversionhttps://doi.org/10.3390/ma16227177
dc.rights© 2023 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license.en
dc.rights.accessRightsinfo:eu-repo/semantics/openAccess
dc.rights.urihttps://creativecommons.org/licenses/by/4.0/
dc.subjectAircraft structuresen
dc.subjectWire arc additive manufacturing (WAAM)en
dc.subjectTitanium Ti6Al4V preformsen
dc.subjectNear-net shapeen
dc.subjectMaterial efficiencyen
dc.subjectSustainable manufacturingen
dc.titleBenefits of aeronautical preform manufacturing through arc-directed energy deposition manufacturingen
dc.typeinfo:eu-repo/semantics/article
dc.type.versioninfo:eu-repo/semantics/publishedVersion
dspace.entity.typePublication
relation.isAuthorOfPublication2b7b0dc3-53e2-4710-b104-17eea797eeff
relation.isAuthorOfPublication7c1c8922-b5f5-436e-8986-2e4993a1fd0a
relation.isAuthorOfPublication51482852-41a3-49f0-8417-d0b0edca8ff9
relation.isAuthorOfPublication.latestForDiscovery2b7b0dc3-53e2-4710-b104-17eea797eeff

Files

Original bundle
Now showing 1 - 1 of 1
Loading...
Thumbnail Image
Name:
Suarez_BenefitsAeronautical.pdf
Size:
6.49 MB
Format:
Adobe Portable Document Format
License bundle
Now showing 1 - 1 of 1
No Thumbnail Available
Name:
license.txt
Size:
1.78 KB
Format:
Item-specific license agreed to upon submission
Description: