Tomography analysis of Al-Mg alloys manufactured by wire-arc directed energy deposition with different metal transfer modes

dc.contributor.authorAldalur, Eider
dc.contributor.authorSuárez, Alfredo
dc.contributor.authorVeiga Suárez, Fernando
dc.contributor.authorHolgado, Ibon
dc.contributor.authorOrtega, Naiara
dc.contributor.departmentIngenieríaes_ES
dc.contributor.departmentIngeniaritzaeu
dc.date.accessioned2024-04-24T17:27:16Z
dc.date.available2024-04-24T17:27:16Z
dc.date.issued2023
dc.date.updated2024-04-24T17:13:42Z
dc.description.abstractThe interest in aluminum-magnesium alloy additive manufacturing through Wire-arc Directed Energy Deposition (DED) technology has substantially grown in recent years. The main challenge in additive manufactured aluminum-magnesium alloys is the occurrence of porosity. In this context, Gas Metal Arc Welding (GMAW) based additive technology is suitable for aluminum printing as it allows high deposition rates and reduces porosity levels through alternative metal transfer modes without adding any extra equipment. Therefore, this research explores the effects of these alternative metal transfer modes, which determine the current signal shape and polarity, on the distribution and morphology of micropores using X-ray computed tomography in both single-bead and double-bead walls. The novelty of this paper lies in the comparison of the porosity obtained using alternative transfer modes, which, unlike CMT (Cold Metal Transfer) modes, have not been exhaustively analyzed. Additionally, to date, there has been no comprehensive comparison of the porosity results obtained in single walls and overlapped walls. The results demonstrate that pulsed-AC transfer mode with a current signal featuring variable polarity yields acceptable porosity fraction values of less than 0.04% in single-bead walls and less than 0.01% in double-bead walls, achieving high productivity.en
dc.description.sponsorshipThe authors acknowledge the Basque Government for financing the EDISON ELKARTEK program [kk-2022/00070], and ANDREA ELKARTEK project [kk-2022/00030].en
dc.format.mimetypeapplication/pdfen
dc.identifier.citationAldalur, E., Suárez, A., Veiga, F., Holgado, I., Ortega, N. (2023) Tomography analysis of Al-Mg alloys manufactured by wire-arc directed energy deposition with different metal transfer modes. Alexandria Engineering Journal, 82, 168-177. https://doi.org/10.1016/j.aej.2023.10.002.en
dc.identifier.doi10.1016/j.aej.2023.10.002
dc.identifier.issn1110-0168
dc.identifier.urihttps://academica-e.unavarra.es/handle/2454/48031
dc.language.isoengen
dc.publisherElsevieren
dc.relation.ispartofAlexandria Engineering Journal 82, (2023), 168–177en
dc.relation.publisherversionhttps://doi.org/10.1016/j.aej.2023.10.002
dc.rights© 2023 The Authors. This is an open access article under the CC BY-NC-ND license.en
dc.rights.accessRightsinfo:eu-repo/semantics/openAccess
dc.rights.urihttps://creativecommons.org/licenses/by-nc-nd/4.0/
dc.subjectAdditive Manufacturingen
dc.subjectAluminum-magnesium alloysen
dc.subjectPulsed-AC modeen
dc.subjectWire-arc directed energy depositionen
dc.subjectX-ray computed tomographyen
dc.titleTomography analysis of Al-Mg alloys manufactured by wire-arc directed energy deposition with different metal transfer modesen
dc.typeinfo:eu-repo/semantics/article
dc.type.versioninfo:eu-repo/semantics/publishedVersion
dspace.entity.typePublication
relation.isAuthorOfPublication2b7b0dc3-53e2-4710-b104-17eea797eeff
relation.isAuthorOfPublication.latestForDiscovery2b7b0dc3-53e2-4710-b104-17eea797eeff

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