Person: Villanueva Roldán, Pedro
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Villanueva Roldán
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Pedro
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Ingeniería
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0000-0003-0865-3789
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2772
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24 results
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Publication Open Access Pugh's total design: the design of an electromagnetic servo brake with ABS function - a case study(SAGE, 2016) Villanueva Roldán, Pedro; Lostado Lorza, Rubén; Corral Bobadilla, Marina; Ingeniería; IngeniaritzaPublication Open Access Residual stresses with time-independent cyclic plasticity in finite element analysis of welded joints(MDPI, 2017) Lostado Lorza, Rubén; Corral Bobadilla, Marina; Martínez Calvo, María Ángeles; Villanueva Roldán, Pedro; Proyectos e Ingeniería Rural; Landa Ingeniaritza eta ProiektuakDue to the intense concentration of heat in a reduced area when Gas Metal Arc Welding (GMAW) is used to join mechanical components, the regions near the weld bead are subjected to severe thermal cycles. Firstly, the region close to the weld bead that is heated tends to be in compression and, when it cools, tends to be in tension. According to Pilipenko, the material is exposed to elastic compression and, then, reaching the yield limit, undergoes plastic deformation with the appearance of residual stresses followed by elastic-plastic unloading. This could be considered as a strain-stress cycle. This paper applies plastic-strain-range memorization based on time-independent cyclic plasticity theory for butt joints with single V-groove Finite Element (FE) models that were manufactured by GMAW. The theory combines both the isotropic hardening and the nonlinear kinematic hardening rule (Chaboche model) to reproduce the behavior of cyclic plasticity and thus to obtain the residual stresses in welded joint FE models. As a practical example, the proposed theory is validated by three welded joint specimens that were manufactured with different input parameters of speed, voltage, and current. An agreement between the residual stresses obtained by the FE model proposed and those obtained experimentally by the hole drilling method at different depths demonstrates that the proposed theory could be valid for modelling the residual stresses in welded joints when cyclic plasticity is considered over the range of speed, voltage, and current studied.Publication Open Access Recovered foam impact absorption systems(MDPI, 2024-10-19) Marcelino Sádaba, Sara; Benito Hernández, Pablo; Martín Antunes, Miguel Ángel; Villanueva Roldán, Pedro; Veiga Suárez, Fernando; Ingeniería; IngeniaritzaThe use of foam materials in environments where they come into contact with individuals often results in deterioration, necessitating periodic replacements to maintain safety and hygiene standards. Foam, a lightweight, porous plastic formed by aggregated bubbles, possesses excellent impact-absorbing properties; however, its inherent porosity and susceptibility to wear present challenges. This project aims to develop a technological application for repurposing spent polyurethane (PU) foam from leisure facilities into effective impact absorption systems. By focusing on the reuse of deteriorated foam materials, this initiative seeks to minimize environmental impact while leveraging their beneficial technical characteristics. Addressing issues related to foam degradation, this project endeavors to create sustainable solutions by reintegrating spent foam into new systems. This innovative approach promotes sustainability while enhancing safety through the provision of high-quality, impact-resistant elements. Ultimately, this work aims to contribute to environmental conservation and the advancement of effective impact protection measures in leisure facilities.Publication Open Access Combining soft computing techniques and the finite element method to design and optimize complex welded products(IOS Press, 2015) Lostado Lorza, Rubén; Fernández Martínez, Roberto; Mac Donald, Bryan J.; Villanueva Roldán, Pedro; Ingeniería; IngeniaritzaPublication Open Access Methodology for the path definition in multi-layer gas metal arc welding (GMAW)(MDPI, 2023) Curiel Braco, David; Veiga Suárez, Fernando; Suárez, Alfredo; Villanueva Roldán, Pedro; Ingeniería; IngeniaritzaThe reconstruction of the geometry of weld-deposited materials plays an important role in the control of the torch path in GMAW. This technique, which is classified as a direct energy deposition technology, is experiencing a new emergence due to its use in welding and additive manufacturing. Usually, the torch path is determined by computerised fabrication tools, but these software tools do not consider the geometrical changes along the case during the process. The aim of this work is to adaptively define the trajectories between layers by analysing the geometry and symmetry of previously deposited layers. The novelty of this work is the integration of a profiling laser coupled to the production system, which scans the deposited layers. Once the layer is scanned, the geometry of the deposited bead can be reconstructed and the symmetry in the geometry and a continuous trajectory can be determined. A wall was fabricated under demanding deposition conditions, and a surface quality of around 100 microns and mechanical properties in line with those previously reported in the literature are observed.Publication Open Access Design and optimization of an electromagnetic servo braking system combining finite element analysis and weight-based multi-objective genetic algorithms(Springer, 2016) Lostado Lorza, Rubén; Villanueva Roldán, Pedro; Fernández Martínez, Roberto; Mac Donald, Bryan J.; Ingeniería; IngeniaritzaPublication Open Access The integration of mechanical energy absorbers into rollover protective structures to improve the safety of agricultural tractors in the event of rollover(MDPI, 2024) Alfaro López, José Ramón; Pérez Ezcurdia, Amaya; Latorre Biel, Juan Ignacio; Arana Navarro, Ignacio; Benito Amurrio, Marta; Villanueva Roldán, Pedro; Ingeniería; Ingeniaritza; Institute of Smart Cities - ISC; Universidad Pública de Navarra / Nafarroako Unibertsitate Publikoa, PJUPNA1912The combination of safety belts and rollover protective structures (ROPSs) is key in improving the safety of agricultural tractors in the event of rollover. However, we also have the opportunity to enhance the security provided by each ROPS; one such example is the combination of this safety device with adequate mechanical energy absorbers (MEAs). Inexpensive disc-shaped MEAs can be included in the anchoring points of a ROPS onto the chassis of a tractor. Three configurations of ROPS combined with MEAs were tested during the application of loads that simulated the effects of side rollover in the vehicle. The tested configurations included a blank MEA as a reference case alongside a single MEA and a stack assembly containing both elements. The results of the tests show that both the deformation of the ROPS itself and the strain energy are larger in the case of blank MEAs; thus, there is also a risk that the clearance zone will be infringed upon and that the protective structure will collapse. We can conclude that the implementation of an appropriate MEA in ROPS reduces the deformation of the ROPS itself and its strain energy in cases of vehicle rollover; hence, the safety provided by such protection systems may be improved at a low cost.Publication Open Access Design of an electromagnetic servo brake with ABS function(Trans Tech Publications, 2015) Lostado Lorza, Rubén; Somovilla Gómez, Fatima; Corral Bobadilla, Marina; Villanueva Roldán, Pedro; Fernández Martínez, Roberto; Ingeniería; IngeniaritzaPublication Open Access Advanced welding automation: Intelligent systems for multipass welding in Butt Double V-Groove and Tee Double Bevel configurations(Elsevier, 2024-12-01) Curiel Braco, David; Suárez, Alfredo; Veiga Suárez, Fernando; Aldalur, Eider; Villanueva Roldán, Pedro; Ingeniería; IngeniaritzaThe paper addresses the imperative shift towards automation in welding processes, leveraging advanced technologies such as industrial robotic systems. Focusing on the reconstruction and classification of weld joints, it introduces a methodology for automatic trajectory determination. Utilizing a laser profilometer mounted on the robot, weld joints are reconstructed in three di- mensions, and spurious data is filtered out through signal processing. A classification algorithm, integrating signal processing and artificial intelligence, accurately categorizes joint profiles, in- cluding V-joints and single bevel T-joints. The proposed intelligent and adaptive system enhances welding automation by analyzing point cloud data from laser scanning to optimize welding tra- jectories. This study establishes a foundational framework for further refinement and broader application in welding automation. Key Points - Introduction of a methodology for automated trajectory determination in welding processes. - Utilization of laser scanning and signal processing for reconstruction and classification of weld joints. - Implementation of an intelligent and adaptive system to optimize welding trajectoriesPublication Open Access Automatic trajectory determination in automated robotic welding considering weld joint symmetry(MDPI, 2023) Curiel Braco, David; Veiga Suárez, Fernando; Suárez, Alfredo; Villanueva Roldán, Pedro; Aldalur, Eider; Ingeniería; IngeniaritzaThe field of inspection for welded structures is currently in a state of rapid transformation driven by a convergence of global technological, regulatory, and economic factors. This evolution is propelled by several key drivers, including the introduction of novel materials and welding processes, continuous advancements in inspection technologies, innovative approaches to weld acceptance code philosophy and certification procedures, growing demands for cost-effectiveness and production quality, and the imperative to extend the lifespan of aging structures. Foremost among the challenges faced by producers today is the imperative to meet customer demands, which entails addressing both their explicit and implicit needs. Furthermore, the integration of emerging materials and technologies necessitates the exploration of fresh solutions. These solutions aim to enhance inspection process efficiency while providing precise quantitative insights into defect identification and location. To this end, our project proposes cutting-edge technologies, some of which have yet to gain approval within the sector. Noteworthy among these innovations is the integration of vision systems into welding robots, among other solutions. This paper introduces a groundbreaking algorithm for tool path selection, leveraging profile scanning and the concept of joint symmetry. The application of symmetry principles for trajectory determination represents a pioneering approach within this expansive field.
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