Open Access
Analytical design methodology for Litz-wired high-frequency power transformers
(IEEE, 2015) Barrios Rípodas, Ernesto; Ursúa Rubio, Alfredo; Marroyo Palomo, Luis; Sanchis Gúrpide, Pablo; Ingeniería Eléctrica y Electrónica; Ingeniaritza Elektrikoa eta Elektronikoa; Universidad Pública de Navarra / Nafarroako Unibertsitate Publikoa
In the last quarter of a century, high-frequency (HF) transformer design has been one of the major concerns to power electronics designers in order to increase converter power densities and efficiencies. Conventional design methodologies are based on iterative processes and rules of thumb founded more on expertise than on theoretical developments. This paper presents an analytical design methodology for litz-wired HF power transformers that provides a deep insight into the transformer design problem making it a powerful tool for converter designers. The most suitable models for the calculation of core and winding losses and the transformer thermal resistance are first selected and then validated with a 5-kW 50-kHz commercial transformer for a photovoltaic application. Based on these models, the design methodology is finally proposed, reducing the design issue to directly solve a five-variable nonlinear optimization problem. The methodology is illustrated with a detailed design in terms of magnetic material, core geometry, and primary and secondary litz-wire sizing. The optimal design achieves a 46.5% power density increase and a higher efficiency of 99.70% when compared with the commercial one.
Open Access
DC capacitance reduction in three-phase photovoltaic inverters by using virtual impedance emulation
(IEEE, 2019) Urtasun Erburu, Andoni; Sanchis Gúrpide, Pablo; Marroyo Palomo, Luis; Ingeniaritza Elektrikoa, Elektronikoaren eta Telekomunikazio Ingeniaritzaren; Institute of Smart Cities - ISC; Ingeniería Eléctrica, Electrónica y de Comunicación
DC voltage regulation in grid-connected three-phase PV inverters is a fundamental requirement. In order to reduce the influence of the PV non-linear behavior and ensure stability in the whole operating range, the input capacitance in high-power inverters is currently oversized, thus increasing the converter cost. This paper proposes a control method which emulates a virtual impedance in parallel with the PV generator, making it possible to reduce the capacitance by a factor of 5. Simulation results confirm that the proposed control is stable and fast enough in the whole operating range with such a small capacitor.
Open Access
High frequency power transformers with foil windings: maximum interleaving and optimal design
(IEEE, 2015) Barrios Rípodas, Ernesto; Urtasun Erburu, Andoni; Ursúa Rubio, Alfredo; Marroyo Palomo, Luis; Sanchis Gúrpide, Pablo; Ingeniería Eléctrica y Electrónica; Ingeniaritza Elektrikoa eta Elektronikoa; Universidad Pública de Navarra / Nafarroako Unibertsitate Publikoa
Foil conductors and primary and secondary interleaving are normally used to minimize winding losses in high frequency transformers used for high-current power applications. However, winding interleaving complicates the transformer assembly, since taps are required to connect the winding sections, and also complicates the transformer design, since it introduces a new tradeoff between minimizing losses and reducing the construction difficulty. This paper presents a novel interleaving technique, named maximum interleaving, that makes it possible to minimize the winding losses as well as the construction difficulty. An analytical design methodology is also proposed in order to obtain free cooled transformers with a high efficiency, low volume and, therefore, a high power density. For the purpose of evaluating the advantages of the proposed maximum interleaving technique, the methodology is applied to design a transformer positioned in the 5 kW 50 kHz intermediate high frequency resonant stage of a commercial PV inverter. The proposed design achieves a transformer power density of 28 W/cm3 with an efficiency of 99.8%. Finally, a prototype of the maximum-interleaved transformer is assembled and validated satisfactorily through experimental tests.
Open Access
Fuzzy-based energy management of a residential electro-thermal microgrid based on power forecasting
(IEEE, 2018) Arcos Avilés, Diego; Gordillo, Rodolfo; Guinjoan Gispert, Francesc; Sanchis Gúrpide, Pablo; Pascual Miqueleiz, Julio María; Marietta, Martin P.; Marroyo Palomo, Luis; Ibarra, Alexander; Ingeniería Eléctrica, Electrónica y de Comunicación; Ingeniaritza Elektrikoa, Elektronikoaren eta Telekomunikazio Ingeniaritzaren
In this paper, an energy management strategy based on microgrid power forecasting is applied to a residential grid-connected electro-thermal microgrid with the aim of smoothing the power profile exchanged with the grid. The microgrid architecture under study considers electrical and thermal renewable generation, energy storage system (ESS), and loads. The proposed strategy manages the energy stored in the ESS to cover part of the energy required by the thermal generation system for supplying domestic hot water to the residence. The simulation results using real data and the comparison with previous strategy have demonstrated the effectiveness of the proposed strategy.
Open Access
Influence of the power supply on the energy efficiency of an alkaline water electrolyser
(Elsevier, 2009) Ursúa Rubio, Alfredo; Marroyo Palomo, Luis; Gubía Villabona, Eugenio; Gandía Pascual, Luis; Diéguez Elizondo, Pedro; Sanchis Gúrpide, Pablo; Ingeniería Eléctrica y Electrónica; Ingeniaritza Elektrikoa eta Elektronikoa; Ingeniería Mecánica, Energética y de Materiales; Mekanika, Energetika eta Materialen Ingeniaritza; Química Aplicada; Kimika Aplikatua; Gobierno de Navarra / Nafarroako Gobernua
Electric energy consumption represents the greatest part of the cost of the hydrogen produced by water electrolysis. An effort is being carried out to reduce this electric consumption and improve the global efficiency of commercial electrolysers. Whereas relevant progresses are being achieved in cell stack configurations and electrodes performance, there are practically no studies on the effect of the electric power supply topology on the electrolyser energy efficiency. This paper presents an analysis on the energy consumption and efficiency of a 1 N m3 h1 commercial alkaline water electrolyser and their dependence on the power supply topology. The different topologies of power supplies are first summarised, analysed and classified into two groups: thyristor-based (ThPS) and transistor-based power supplies (TrPS). An Electrolyser Power Supply Emulator (EPSE) is then designed, developed and satisfactorily validated by means of simulation and experimental tests. With the EPSE, the electrolyser is characterised both obtaining its I–V curves for different temperatures and measuring the useful hydrogen production. The electrolyser is then supplied by means of two different emulated electric profiles that are characteristic of typical ThPS and TrPS. Results show that the cell stack energy consumption is up to 495 W h N m3 lower when it is supplied by the TrPS, which means 10% greater in terms of efficiency.
Open Access
Design methodology for the frequency shift method of islanding prevention and analysis of its detection capability
(Wiley, 2005) Sanchis Gúrpide, Pablo; Marroyo Palomo, Luis; Coloma, Javier; Ingeniería Eléctrica y Electrónica; Ingeniaritza Elektrikoa eta Elektronikoa
Islanding protection is one of the most important sources of discrepancy in gridconnected photovoltaic systems. Even when islanding is not very likely to happen, regulations demand the photovoltaic inverters to implement effective protection methods. Due to its several advantages, the frequency shift method of islanding prevention, commonly known as Sandia Frequency Shift, is one of the most important active methods. This method implements a positive feedback of the frequency that tends to move it outside the trip limits in case of islanding. The method shows a very high detection capability, which depends on both the values of the method parameters and the characteristics of the load that remains in the same power section after islanding. This paper develops a mathematical analysis of the Sandia Frequency Shift method and proposes a new methodology to design its parameters as a trade-off between the detection capability, which is evaluated as a function of the load characteristics, and the distortion that the method could introduce in the grid as a consequence of transitory frequency disturbances. The ability of this methodology to design the method parameters and achieve the highest detection capability is satisfactorily proved by means of both simulation and experimental results on a commercial photovoltaic inverter that implements the method once its parameters have been designed with the proposed methodology.
Open Access
State-of-charge-based droop control for stand-alone AC supply systems with distributed energy storage
(Elsevier, 2015) Urtasun Erburu, Andoni; Sanchis Gúrpide, Pablo; Marroyo Palomo, Luis; Ingeniería Eléctrica y Electrónica; Ingeniaritza Elektrikoa eta Elektronikoa; Universidad Pública de Navarra / Nafarroako Unibertsitate Publikoa
The droop method is an advantageous technique for stand-alone AC supply systems, allowing for power sharing among various inverters with no need for communication cables. However, in stand-alone systems with multiple distributed energy storage units, the conventional droop methods are unable to control the storage unit state-of-charge (SOC) in order to change simultaneously. Existing techniques endeavor to solve this problem by changing the slope of the P – f curve however this solution compromises the power response performance. As an alternative, this paper proposes a new SOC-based droop control, whereby the P – f curve is shifted either upwards or downwards according to the battery SOC. The proposed technique makes it possible to select the time constant for the battery SOC convergence and, at the same time, to optimize the power response performance. The paper also shows how the SOC changes when the ratios between the battery capacity and the inverter rated power are different and how the proposed technique can limit the SOC imbalance. Simulation and experimental results corroborate the theoretical analysis.
Open Access
Fuzzy logic-based energy management system design for residential grid-connected microgrids
(IEEE, 2018) Arcos Avilés, Diego; Pascual Miqueleiz, Julio María; Marroyo Palomo, Luis; Sanchis Gúrpide, Pablo; Guinjoan Gispert, Francesc; Ingeniería Eléctrica, Electrónica y de Comunicación; Ingeniaritza Elektrikoa, Elektronikoaren eta Telekomunikazio Ingeniaritzaren; Gobierno de Navarra / Nafarroako Gobernua
This paper presents the design of a low complexity fuzzy logic controller of only 25-rules to be embedded in an energy management system for a residential grid-connected microgrid including renewable energy sources and storage capability. The system assumes that neither the renewable generation nor the load demand is controllable. The main goal of the design is to minimize the grid power profile fluctuations while keeping the battery state of charge within secure limits. Instead of using forecasting-based methods, the proposed approach use both the microgrid energy rate-of-change and the battery state of charge to increase, decrease, or maintain the power delivered/absorbed by the mains. The controller design parameters (membership functions and rule-base) are adjusted to optimize a pre-defined set of quality criteria of the microgrid behavior. A comparison with other proposals seeking the same goal is presented at simulation level, whereas the features of the proposed design are experimentally tested on a real residential microgrid implemented at the Public University of Navarre.
Open Access
Boost DC-AC inverter: a new control strategy
(IEEE, 2005) Sanchis Gúrpide, Pablo; Ursúa Rubio, Alfredo; Gubía Villabona, Eugenio; Marroyo Palomo, Luis; Ingeniería Eléctrica, Electrónica y de Comunicación; Ingeniaritza Elektrikoa, Elektronikoaren eta Telekomunikazio Ingeniaritzaren
Boost dc–ac inverter naturally generates in a single stage an ac voltage whose peak value can be lower or greater than the dc input voltage. The main drawback of this structure deals with its control. Boost inverter consists of Boost dc–dc converters that have to be controlled in a variable-operation point condition. The sliding mode control has been proposed as an option. However, it does not directly control the inductance averaged-current. This paper proposes a control strategy for the Boost inverter in which each Boost is controlled by means of a double-loop regulation scheme that consists of a new inductor current control inner loop and an also new output voltage control outer loop. These loops include compensations in order to cope with the Boost variable operation point condition and to achieve a high robustness to both input voltage and output current disturbances. As shown by simulation and prototype experimental results, the proposed control strategy achieves a very high reliable performance, even in difficult transient situations such as nonlinear loads, abrupt load changes, short circuits, etc., which sliding mode control cannot cope with.
Open Access
Control of a photovoltaic array interfacing current-mode-controlled boost converter based on virtual impedance emulation
(IEEE, 2019) Urtasun Erburu, Andoni; Samanes Pascual, Javier; Barrios Rípodas, Ernesto; Sanchis Gúrpide, Pablo; Marroyo Palomo, Luis; Ingeniería Eléctrica, Electrónica y de Comunicación; Ingeniaritza Elektrikoa, Elektronikoaren eta Telekomunikazio Ingeniaritzaren
Due to the nonlinear characteristics of a photovoltaic (PV) array, its regulation is highly dependent on the operating point. Focusing on a dc-dc boost converter, this paper first shows how the PV voltage and inductor current controls are affected by the PV array. It then proposes to emulate an impedance virtually connected to the PV array, making it possible to greatly improve the control robustness. Thanks to the proposed strategy, the crossover frequency variation for the whole operating range is reduced from 42 times for the traditional control to 3.5 times when emulating parallel resistance or to 1.4 times when emulating series and parallel resistances, all with simple implementation. Experimental results with a commercial PV inverter and a 4-kWp PV array validate the theoretical analysis and demonstrate the superior performance of the proposed control.