Open Access
Trayectorias de máxima rigidez de un robot redundante actuando como soporte en el mecanizado de paredes delgadas
(Universitat Politècnica de València, 2023) Aginaga García, Jokin; García Cuesta, Iván; Iriarte Goñi, Xabier; Plaza Puértolas, Aitor; Ingeniería; Ingeniaritza; Institute of Smart Cities - ISC
La precisión de un robot está ligada a su rigidez. En comparación con la máquina herramienta tradicional, los robots industriales tienen un gran espacio de trabajo como ventaja, pero una rigidez reducida como desventaja. Además, la rigidez tiene una gran dependencia y variabilidad con la postura o configuración del robot. De ahí que resulte necesario un análisis de rigidez de los robots, que se evalúa mediante la matriz de rigidez. En este trabajo se presenta un análisis de rigidez de un robot serie. Ante la diversidad de índices representativos extraídos a partir de la matriz de rigidez, se ha propuesto el uso de un índice que tenga en cuenta la dirección de las cargas que soporta el robot y la dirección en que se desea que el robot aporte rigidez en la aplicación específica. Asimismo, se ha utilizado el índice de rigidez para llevar el robot a configuraciones que mejoren la rigidez, hecho que resulta posible en aplicaciones en las que el robot tiene al menos un grado de libertad (GDL) redundante. La metodología se ha aplicado a un robot de 7 GDL utilizado como robot de soporte en el mecanizado de paredes delgadas. Dado que para definir la trayectoria únicamente son necesarios 5 GDL, se utilizan 2 GDL reduntantes para mejorar la rigidez.
Open Access
Modelado multiplataforma para el control de un sistema articulado
(UNED, 2023) Ibarrola Chamizo, Javier; Merino Olagüe, Mikel; Iriarte Goñi, Xabier; Hualde Otamendi, Mikel; Ingeniería; Ingeniaritza; Institute of Smart Cities - ISC
En el presente artículo se ha trabajado con las herramientas de simulación de sistemas mecánicos Gazebo y Simulink, realizando una interconexión entre ambos con el fin de desglosar la parte dinámica y cinemática de la parte de control, obtención y tratamiento de datos. La vía de enlace entre ambos programas se realiza mediante otro software de comunicación, ROS. Con todo ello, se ha conseguido la cosimulación de un mecanismo articulado en la cual, Simulink comanda trayectorias a Gazebo a través de pares en articulaciones, Gazebo envía los valores de posición articular de la simulación a Simulink, y mediante el control multiarticular de pares realimentados diseñado en este último programa, se minimiza el error entre la trayectoria simulada y la ideal. La obtención de los parámetros del modelo dinámico requeridos en el control se ha realizado mediante una librería de Matlab (Lib_3D_MEC_Matlab) de análisis de sistemas multicuerpo desarrollada por la UPNA.
Open Access
Mode-displacement method for structural dynamic analysis of bio-inspired structures: a palm-tree stem subject to wind effects
(Taylor & Francis, 2022) Plaza Puértolas, Aitor; Vargas Silva, Gustavo Adolfo; Iriarte Goñi, Xabier; Ros Ganuza, Javier; Ingeniería; Ingeniaritza
Biological materials (orthotropic materials), like wood, can offer good mechanical properties with a minimum amount of material, making their internal structure the suitable one to be applied on bio-inspired structures. The knowledge of the exceptional structural performance of palm trees, and specially its response to different loading conditions, provides useful information when lightweight structures with high slenderness ratio are desired. Recent researches focused on the analysis of palm trees subject to static loading conditions, ignoring the fluctuating nature of the wind speed. The purpose of this study is to simulate in a computational efficient way the effect of dynamic loading conditions applied on palm trees. Using the mode displacement method, the number of degrees of freedom of a dynamic finite element analysis can be drastically reduced with a minimal loss of accuracy. It was applied to simulate the behavior of structures comprised of an orthotropic material subject to a stochastic dynamic load. The influence of the number of selected degrees of freedom has also been studied. In addition, an exponential integration method is proposed to perform the time integration procedure. The results obtained show that a properly reduced model suitably represents the full finite element model without any appreciable loss of accuracy; it is also shown that computational cost can be drastically reduced. This method could give an appropriate computational representation of the behavior of orthotropic structures, and it could be used for studying more complex bio-inspired structures.
Open Access
Ultra-low frequency multidirectional harvester for wind turbines
(Elsevier, 2023) Castellano Aldave, Jesús Carlos; Carlosena García, Alfonso; Iriarte Goñi, Xabier; Plaza Puértolas, Aitor; Ingeniería; Ingeniería Eléctrica, Electrónica y de Comunicación; Institute of Smart Cities - ISC; Ingeniaritza; Ingeniaritza Elektrikoa, Elektronikoaren eta Telekomunikazio Ingeniaritzaren; Universidad Pública de Navarra / Nafarroako Unibertsitate Publikoa
In this paper we propose, and demonstrate through a prototype, a completely novel device able to harvest mechanical energy from the multidirectional vibrations in a wind turbine, and convert it into electrical, to power autonomous sensors. The application is very challenging since vibrations are of ultra-low frequency, well below 1 Hz, with accelerations of tenths of cm/s2 (0.01 g), and the device must capture energy from the movement in any direction. According to our experiments, the device is capable to generate average powers around the milliwatt in the operation conditions of a wind turbine, which are enough for some very-low power sensor nodes, or at least to considerably extend the life-time of batteries. The device is based on the principle of moving (inertial) masses comprised of magnets in Hallbach arrays interacting with coils, and can work for movements on any direction of a plane. To the best of our knowledge, this is the first device specifically proposed for wind turbines and one of the few that work in such low frequencies, and capture energy from movements on any direction on a plane. Only three harvesters proposed in the literature, intended for distinct applications, can work at such low frequencies, and our device exhibits a better efficiency. Though comparisons with harvesters working in different contexts and, even using different conversion principles, is not completely fair, we make in this paper a comparison to the closest ones, resorting to two different figures of merit.
Open Access
Hybrid modelling and identification of mechanical systems using Physics-Enhanced Machine Learning
(Elsevier, 2025-11-15) Merino Olagüe, Mikel; Iriarte Goñi, Xabier; Castellano Aldave, Jesús Carlos; Plaza Puértolas, Aitor; Ingeniería; Ingeniaritza; Institute of Smart Cities - ISC; Ingeniería Eléctrica, Electrónica y de Comunicación; Ingeniaritza Elektrikoa, Elektronikoa eta Telekomunikazio Ingeniaritza; Universidad Pública de Navarra / Nafarroako Unibertsitate Publikoa
Obtaining mathematical models for mechanical systems is a key subject in engineering. These models are essential for calculation, simulation and design tasks, and they are usually obtained from physical principles or by fitting a black-box parametric input-output model to experimental data. However, both methodologies have some limitations: physics based models may not take some phenomena into account and black-box models are complicated to interpretate. In this work, we develop a novel methodology based on discrepancy modelling, which combines physical principles with neural networks to model mechanical systems with partially unknown or unmodelled physics. Two different mechanical systems with partially unknown dynamics are successfully modelled and the values of their physical parameters are obtained. Furthermore, the obtained models enable numerical integration for future state prediction, linearization and the possibility of varying the values of the physical parameters. The results show how a hybrid methodology provides accurate and interpretable models for mechanical systems when some physical information is missing. In essence, the presented methodology is a tool to obtain better mathematical models, which could be used for analysis, simulation and design tasks.
Open Access
A unified analytical disk cam profile generation methodology using the Instantaneous Center of Rotation for educational purpose
(Elsevier, 2024) Iriarte Goñi, Xabier; Bacaicoa Díaz, Julen; Plaza Puértolas, Aitor; Aginaga García, Jokin; Ingeniería; Ingeniaritza; Institute of Smart Cities - ISC; Universidad Pública de Navarra / Nafarroako Unibertsitate Publikoa
Cam design is a fundamental part of the Mechanism and Machine Theory (MMT) and is included in the vast majority of MMT books. Cam profile design is usually determined with graphical and analytical methods. Graphical methods are didactically very successful to introduce the theory of cam profile generation in a simple way. In turn, analytical methods allow computer implementations of cam profile generation in order to reproduce it accurately. Most modern MMT books describe analytical methods using geometric equations and envelope theory. However, the analytical profile definition depends on the specific type of follower and there is a lack of a general formulation. This work presents a unified and general analytical formulation for the disk cam profile determination. Based on the Instantaneous Center of Rotation and the kinematic inversion, the formulation provides analytical expressions of the cam profile and is applicable to any type of follower. Thus, the unified formulation can be used in forthcoming books on this discipline.
Open Access
Dataset for the identification of a ultra-low frequency multidirectional energy harvester for wind turbines
(Elsevier, 2024-11-20) Bacaicoa Díaz, Julen; Hualde Otamendi, Mikel; Merino Olagüe, Mikel; Plaza Puértolas, Aitor; Iriarte Goñi, Xabier; Castellano Aldave, Jesús Carlos; Carlosena García, Alfonso; Ingeniería Eléctrica, Electrónica y de Comunicación; Ingeniaritza Elektrikoa, Elektronikoa eta Telekomunikazio Ingeniaritza; Ingeniería; Ingeniaritza; Institute of Smart Cities - ISC; Universidad Pública de Navarra / Nafarroako Unibertsitate Publikoa
This paper presents a publicly available dataset designed to support the identification (characterization) and performance optimization of an ultra-low-frequency multidirectional vibration energy harvester. The dataset includes detailed measurements from experiments performed to fully characterize its dynamic behaviour. The experimental data encompasses both input (acceleration)-output (energy) relationships, as well as internal system dynamics, measured using a synchronized image processing and signal acquisition system. In addition to the raw input-output data, the dataset also provides post-processed information, such as the angular positions of the moving masses, their velocities and accelerations, derived from recorded high-speed videos at 240 Hz. The dataset also includes the measured power output generated in the coils. This dataset is intended to enable further research on vibration energy harvesters by providing experimental data for identification, model validation, and performance optimization, particularly in the context of energy harvesting in low-frequency and multidirectional environments, such as those encountered in wind turbines.
Open Access
Comprehensive characterisation of a low-frequency-vibration energy harvester
(MDPI, 2024) Plaza Puértolas, Aitor; Iriarte Goñi, Xabier; Castellano Aldave, Jesús Carlos; Carlosena García, Alfonso; Ingeniería; Ingeniaritza; Ingeniería Eléctrica, Electrónica y de Comunicación; Ingeniaritza Elektrikoa, Elektronikoa eta Telekomunikazio Ingeniaritza; Institute of Smart Cities - ISC
In this paper, we describe a measurement procedure to fully characterise a novel vibration energy harvester operating in the ultra-low-frequency range. The procedure, which is more thorough than those usually found in the literature, comprises three main stages: modelling, experimental characterisation and parameter identification. Modelling is accomplished in two alternative ways, a physical model (white box) and a mixed one (black box), which model the magnetic interaction via Fourier series. The experimental measurements include not only the input (acceleration)–output (energy) response but also the (internal) dynamic behaviour of the system, making use of a synchronised image processing and signal acquisition system. The identification procedure, based on maximum likelihood, estimates all the relevant parameters to characterise the system to simulate its behaviour and helps to optimise its performance. While the method is custom-designed for a particular harvester, the comprehensive approach and most of its procedures can be applied to similar harvesters.
Open Access
Optimal strain gauge configurations for the estimation of mechanical loads in the main shaft of HAWT
(IOP Publishing, 2020) Iriarte Goñi, Xabier; Aginaga García, Jokin; Lerga Valencia, Francisco Javier; Gainza González, Gorka; Ros Ganuza, Javier; Bacaicoa Díaz, Julen; Ingeniaritza; Institute of Smart Cities - ISC; Ingeniería
In Structural Health Monitoring of wind turbines, measuring the mechanical loads is a key issue. The customary techniques for this task use a full-bridge strain gauge configuration to measure each of the six load components exerted on the shaft. However, using only six strain gauges should be sufficient to estimate the six load components if a one-to-one correspondence was achieved. In this paper a different approach to mechanical loads estimation is presented where, measuring the strain of individual gauges in quarter-bridge configurations, it is possible to estimate all the load components from a single set of gauges. The configurations are optimally determined making use of the D-optimality criterion, which maximises the observability of the estimated components. The approach also provides configurations where the apparent strain related to temperature variations is automatically compensated. Results show several optimal configurations for different measuring conditions and shows that six strain gauges are enough to estimate all the load components. The new approach also opens the possibility to obtain configurations with more strain gauges as well as configurations that have to meet other requirements.
Open Access
Compensation strategy to minimize over-cut effects in robotic belt grinding with passive-compliant tools
(Elsevier, 2025-03-19) Torres Izu, Ramón; Iriarte Goñi, Xabier; Mata Cantón, Sara; Aginaga García, Jokin; Barrenetxea Azpeitia, David; Ingeniería; Ingeniaritza; Institute of Smart Cities - ISC; Gobierno de Navarra / Nafarroako Gobernua
At the beginning of the robotic belt grinding path, passive-compliant tools can generate an over-cut effect. The transient state from the first contact point between tool and workpiece to the grinding steady state can generate an excess of material removal at the workpiece border. If successive grinding passes are made, this effect will accumulate, increasing the shape deviation at the workpiece border. Therefore, the purpose of this research is to analyze this phenomenon and develop an easy-to-implement compensation strategy to avoid removing an excess of material at the beginning of grinding paths. Specifically, a geometric model of the contact has been developed that, together with the material removal model, allows to reproduce the cut-in effect for a robot-operated passive-compliant tool case. In turn, the compensation strategy that has been designed, avoids removing an excessive amount of material by means of a cut-in path that adjusts the feed velocity to the instantaneous contact force. This path is based on the tool geometry and grinding process parameters. In order to validate the proposed strategy, several experiments have been performed for different process conditions. Results show how the proposed solution significantly reduces the over-cut effect providing a homogeneous material removal since the beginning of the grinding.