Open Access
Integrated lithium-ion battery model and experimental validation of a second-life prototype
(IEEE, 2023-08-31) Pérez Ibarrola, Ane; San Martín Biurrun, Idoia; Sanchis Gúrpide, Pablo; Ursúa Rubio, Alfredo; Ingeniería Eléctrica, Electrónica y de Comunicación; Ingeniaritza Elektrikoa, Elektronikoa eta Telekomunikazio Ingeniaritza; Institute of Smart Cities - ISC; Gobierno de Navarra / Nafarroako Gobernua
A battery model predicts the battery performance, which can be a useful tool for optimizing battery design and preventing unsafe operation. This becomes especially significant in second-life batteries where the cells have already endured degradation and predicting the lifetime becomes challenging. The assessment of physical phenomena is often performed individually, but the overall battery behavior depends on their interaction. For this purpose, an integrated battery model is developed. Equivalent electric circuits are interconnected to represent the electrochemical reactions, thermodynamic phenomena, and heat transfer mechanisms of the battery. To consider cell degradation, calendar and cycling aging were represented using a semi-empirical model. A battery management system is included to oversee and remain within the safe limits of battery voltage, temperature, and current. Additionally, a passive cell balancing distributes charge evenly. The integrated model is applied to a second-life battery prototype with a nominal capacity and power of 45 Ah and 4 kW, respectively. Its performance is validated with constant current and power cycles, as well as in a microgrid with photovoltaic generation under a self-consumption profile. The model accurately reproduces experimental results of battery power, voltage, temperature, and state of charge.
Open Access
On the requirements of the power converter for second-life lithium-ion batteries
(IEEE, 2019) Berrueta Irigoyen, Alberto; San Martín Biurrun, Idoia; Pascual Miqueleiz, Julio María; Sanchis Gúrpide, Pablo; Ursúa Rubio, Alfredo; Ingeniaritza Elektrikoa, Elektronikoaren eta Telekomunikazio Ingeniaritzaren; Institute of Smart Cities - ISC; Ingeniería Eléctrica, Electrónica y de Comunicación; Gobierno de Navarra / Nafarroako Gobernua
The use of lithium-ion batteries is increasing year after year, especially in the automotive sector. Given the high requirements of electric vehicles, their energy storage systems are discarded when they still have around 70% of its initial capacity. These discarded batteries are being studied as a low-price option for stationary systems, mostly related to renewable energy generation, with lower battery requirements. However, the increasing dispersion of cell capacity detailed in this contribution limits the use of second-life cells if regular battery management systems and power converters. We present in this contribution an experimental comparison of the capacity dispersion between fresh and second-life cells, and detail the relationship between the capacity dispersion and the required BMS functionality. Furthermore, we include the ageing phenomena in the analysis by means of experimental ageing results, given that the capacity dispersion is enlarged as the battery ages. After this, we use this data to quantify advantages and disadvantages of a combined BMS and power converter, based on a multilevel topology, compared to a conventional BMS. The most relevant result, when a 55-cell battery is analysed, is a 65% increase in capacity during its whole second life if the BMS and power converter are combined by means of a multilevel topology. The increased level of complexity required by the combined BMS-power converter architecture is analysed in this contribution, providing a convenient tool for the selection of the most suitable option for each application.
Open Access
Static and dynamic characterization of a supercapacitor
(2014) Berrueta Irigoyen, Alberto; San Martín Biurrun, Idoia; Ursúa Rubio, Alfredo; Sanchis Gúrpide, Pablo; Ingeniería Eléctrica y Electrónica; Ingeniaritza Elektrikoa eta Elektronikoa
Supercapacitors (SCs) have recently received a major boost as a result of the development of multiple applications, such as the electric vehicle and electric microgrids. Storage systems consisting of SCs combined with batteries or fuel cells have been proposed in multiple applications. Since SCs store energy as an electric field, they are able to efficiently manage high power and high frequency charge‐discharge cycles. This ability to handle high power in a wide frequency range grants them a wide advantage against other energy‐storage technologies. A static and dynamic characterization of the Maxwell SC BMOD0083 has been accomplished in this study.
Open Access
Lithium-ion second-life batteries: aging modeling and experimental validation
(IEEE, 2024-08-30) Pérez Ibarrola, Ane; San Martín Biurrun, Idoia; Sanchis Gúrpide, Pablo; Ursúa Rubio, Alfredo; Ingeniería Eléctrica, Electrónica y de Comunicación; Ingeniaritza Elektrikoa, Elektronikoa eta Telekomunikazio Ingeniaritza; Institute of Smart Cities - ISC; Universidad Pública de Navarra / Nafarroako Unibertsitate Publikoa, PJUPNA2023-11380; Gobierno de Navarra / Nafarroako Gobernua
Re-utilizing lithium-ion batteries from electric vehicles reduces their environmental impact. To ensure their optimal sizing and safe use, identifying the current state of the battery and predicting its remaining useful life is essential. This work analyzes the degradation mechanisms involved and proposes an aging model that utilizes a semi-empirical approach to accurately reproduce the battery's state of health within a range of 75-45 %. Calendar aging includes dependencies on temperature and state of charge while cycling aging is modeled based on depth of discharge, medium SOC, temperature, and Crate. The model is validated against experimental data from 14 LMO/LNO cells previously used in actual Nissan Leaf vehicles and an RMSE bellow 2.5 % is achieved in every case.
Open Access
Hydrogen-based energy storage for a distributed generation system
(Spanish Hydrogen Association, 2016) San Martín Biurrun, Idoia; Berrueta Irigoyen, Alberto; Ursúa Rubio, Alfredo; Sanchis Gúrpide, Pablo; Ingeniería Eléctrica, Electrónica y de Comunicación; Ingeniaritza Elektrikoa, Elektronikoa eta Telekomunikazio Ingeniaritza; Institute of Smart Cities - ISC
One of the most typical distributed generation systems are electrical microgrid, which consist on small electrical grids, generally connected to the main grid, with a decentralized management structure. Electrical microgrids allow higher renewable energy integration in the grid, achieving a cost decrease and improving the grid quality [1]. These mi- crogrids incorporate renewable generation systems and energy consumers. Moreover, they have storage systems to balance generation and consumption as well as the exchanged power with the main grid. Traditionally, lead-acid batter- ies have been used in microgrids. However, these batteries have some drawbacks, being the most important its poor performance in partial state of charge, which is critical for a microgrid. A suitable option for the storage system is hy- drogen technology. These systems have high energy density, which makes the storage system able to assume seasonal variability of renewable resources. This paper proposes a sizing methodology for storage systems based on hydrogen for grid-tied electrical microgrids. This methodology optimizes the relationship between the storage system size and the consumption of grid power.
Open Access
Analysis and modelling of calendar ageing in second-life lithium-ion batteries from electric vehicles
(IEEE, 2022) Braco Sola, Elisa; San Martín Biurrun, Idoia; Sanchis Gúrpide, Pablo; Ursúa Rubio, Alfredo; Ingeniería Eléctrica, Electrónica y de Comunicación; Institute of Smart Cities - ISC; Ingeniaritza Elektrikoa, Elektronikoaren eta Telekomunikazio Ingeniaritzaren; Gobierno de NAVARRA / Nafarroako Gobernua
The reuse of Li-ion batteries from electric vehicles is a promising alternative to recycling nowadays. However, the technical and economic viability of these second-life (SL) batteries is not yet clear. Degradation assessment plays a key role not only to analyse the impact of ageing factors in reused batteries, but also to quantify their durability. In this context, this contribution aims to analyse calendar ageing behaviour in SL cells. 16 reused Nissan Leaf modules are aged during 750 days under three temperatures and four State of Charge (SOC), covering a State of Health range from 72.2 % to 13 %. The impact of temperature and SOC as stress factors is firstly analysed, concluding that their increase accelerates ageing. Temperature rise is found to have a major impact, accelerating up to 27 times capacity fade and almost 6 times resistance increase when compared to light ageing conditions, while increasing SOC nearly doubles ageing rates. The worst ageing case is found to be the combination of 60 ◦C and 66 % of SOC. Regarding degradation trends, they are proven to be constant during all SL lifetime. This work also proposes and validates a calendar ageing model for SL cells. Accuracy of validation results show a fitting Rsq of 0.9941 in capacity fade and 0.9557 in resistance increase, thereby tracking the heterogeneous degradation of the SL cells under calendar ageing.
Open Access
Modelling of PEM fuel cell performance: steady-state and dynamic experimental validation
(MDPI, 2014) San Martín Biurrun, Idoia; Ursúa Rubio, Alfredo; Sanchis Gúrpide, Pablo; Ingeniería Eléctrica y Electrónica; Ingeniaritza Elektrikoa eta Elektronikoa; Gobierno de Navarra / Nafarroako Gobernua
This paper reports on the modelling of a commercial 1.2 kW proton exchange membrane fuel cell (PEMFC), based on interrelated electrical and thermal models. The electrical model proposed is based on the integration of the thermodynamic and electrochemical phenomena taking place in the FC whilst the thermal model is established from the FC thermal energy balance. The combination of both models makes it possible to predict the FC voltage, based on the current demanded and the ambient temperature. Furthermore, an experimental characterization is conducted and the parameters for the models associated with the FC electrical and thermal performance are obtained. The models are implemented in Matlab Simulink and validated in a number of operating environments, for steady-state and dynamic modes alike. In turn, the FC models are validated in an actual microgrid operating environment, through the series connection of 4 PEMFC. The simulations of the models precisely and accurately reproduce the FC electrical and thermal performance.
Open Access
Integration of second-life batteries in residential microgrids and fast charging stations
(IEEE, 2022) San Martín Biurrun, Idoia; Braco Sola, Elisa; Martín Castilla, Álvaro; Sanchis Gúrpide, Pablo; Ursúa Rubio, Alfredo; Ingeniería Eléctrica, Electrónica y de Comunicación; Institute of Smart Cities - ISC; Ingeniaritza Elektrikoa, Elektronikoaren eta Telekomunikazio Ingeniaritzaren; Gobierno de Navarra / Nafarroako Gobernua
The potential of batteries from electric vehicles to be given a second life in stationary applications could be starting to become a reality in few years. However, the technical and economic feasibility of such second-life batteries (SLBs) is still uncertain. In this context, this paper analyses the real operation of a SLB in three scenarios: two of residential microgrids with photovoltaic generation under different strategies, and a fast charging station for electric mobility. To this end, three energy management strategies are developed, the first of which seeks to maximise the self-consumption of a typical household with photovoltaic generation; the second, in addition to maximising self-consumption, presents a night-time charge and peak shaving of the contract power from the grid; and the last refers to an urban bus charging station in which the aim is to reduce the contract power from the grid. Experimental validation of SLB during more than three weeks of operation in each of the scenarios have proved the technical viability of these batteries in the applications analysed.
Open Access
Modeling of small wind turbines based on PMSG with diode bridge for sensorless maximum power tracking
(Elsevier, 2013) Urtasun Erburu, Andoni; Sanchis Gúrpide, Pablo; San Martín Biurrun, Idoia; López Taberna, Jesús; Marroyo Palomo, Luis; Ingeniería Eléctrica y Electrónica; Ingeniaritza Elektrikoa eta Elektronikoa; Universidad Pública de Navarra / Nafarroako Unibertsitate Publikoa
The Permanent Magnet Synchronous Generator (PMSG) with diode bridge is frequently used in small Wind Energy Conversion Systems (WECS). This configuration is robust and cheap, and therefore suitable for small WECS. In order to achieve Maximum Power Point Tracking (MPPT) with no mechanical sensors, it is possible to impose the relationship between the DC voltage and the DC current on the optimum operating points. However, this relationship is difficult to calculate theoretically since the whole system is involved. In fact, as there is no model of the whole system in the literature, the optimum curve IL*(Vdc) is obtained with experimental tests or simulations. This paper develops an accurate model of the whole WECS, thereby making it possible to relate the electrical variables to the mechanical ones. With this model, it is possible to calculate the optimum curve IL*(Vdc) from commonly-known system parameters and to control the system from the DC side. Experimental results validate the theoretical analysis and show that maximum power is extracted for actual wind speed profiles.
Open Access
Experimental assessment of first- and second-life electric vehicle batteries: performance, capacity dispersion, and aging
(IEEE, 2021) Braco Sola, Elisa; San Martín Biurrun, Idoia; Berrueta Irigoyen, Alberto; Sanchis Gúrpide, Pablo; Ursúa Rubio, Alfredo; Ingeniaritza Elektrikoa, Elektronikoaren eta Telekomunikazio Ingeniaritzaren; Institute of Smart Cities - ISC; Ingeniería Eléctrica, Electrónica y de Comunicación; Universidad Pública de Navarra / Nafarroako Unibertsitate Publikoa; Gobierno de Navarra / Nafarroako Gobernua
Nowadays, the reuse of electric vehicle batteries is considered to be a feasible alternative to recycling, as it allows them to benefit from their remaining energy capacity and to enlarge their lifetime. Stationary applications, such as self-consumption or off-grid systems support, are examples of second-life (SL) uses for retired batteries. However, reused modules that compose these batteries have heterogeneous properties, which limit their performance. This article aims to assess the influence of degradation in modules from electric vehicles, covering three main aspects: performance, capacity dispersion, and extended SL behavior. First, a complete characterization of new and reused modules is carried out, considering three temperatures and three discharge rates. In the second stage, intra- and intermodule capacity dispersions are evaluated with new and reused samples. Finally, the behavior during SL is also analyzed, through an accelerated cycling test so that the evolution of capacity and dispersion are assessed. Experimental results show that the performance of reused modules is especially undermined at low temperatures and high current rates, as well as in advanced stages of aging. The intramodule dispersion is found to be similar in reused and new samples, while the intermodule differences are nearly four times greater in SL.